225 Wilshire Ave SW, Concord NC, 28025
Phone: 800-230-0319
Email: [email protected]
Web: safewaze.com
Fax: 704-262-9051
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INSTALL
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INSTALL
INSTALLATION
ANCHOR COMPONENTS
WARNING
• Users should consult with their doctor to verify ability to safely absorb the forces of a fall arrest
event. Fitness level, age, and other health conditions can greatly affect an individuals ability to
withstand fall arrest forces. Women who are pregnant, individuals considered minors must not use
any Safewaze equipment.
• Never alter any part of an anchor or add/remove components. Safewaze shall not be held
responsible for injury or death due to tampering.
• Anchors that are exposed to fall arrest forces MUST be IMMEDIATELY removed from service and
destroyed.
• Failure to follow these instructions and warnings could result in serious injury or death in the event
of a fall.
• A preplanned rescue procedure in the event of a fall is required. The rescue plan must be specific
to the project. The rescue plan must allow for employees to rescue themselves, or to be promptly
rescued by alternative means.
• Harnesses or connectors selected for use with any Safewaze anchor must be compatible in size
and configuration. User must ensure compatibility of snap hooks, carabiners and other connectors.
Any connection which could allow disengagement must be eliminated. Snap hooks and carabiners
must be self locking and self closing and must never be hooked to each other.
• A Competent Person must conduct an analysis of the workplace and anticipate where workers will
be conducting their duties, the route they will take to reach their work, and the existing and poten-
tial fall hazards they may be exposed to. The Competent Person must choose the fall protection
equipment to be utilized.
• Do not misuse equipment.
• Equipment designated for fall protection must never be used to lift, hang, support or hoist tools or
equipment unless specifically certified for such use.
• Safewaze Anchors shall be inspected prior to each use by the user, and at least annually by a
Competent Person other than the user. Annual inspections shall be documented. Severity of
conditions during use may necessitate increased frequency of documented inspections.
• Anchors that fail inspection MUST be removed from service.
• Prior to each use, inspect the anchor for deficiencies or damage, including, but not limited to, sharp
edges, rough edges, deformations, corrosion, pits, burrs, chemical exposure, extreme heat expo
sure, kinked, bird nested, or otherwise damaged cable, and damaged, missing or illegible labels. If
any deficiencies or defects are found, the anchor must IMMEDIATELY be removed from service.
• The anchor must be inspected at least annually by a Competent Person other than the user.
Competent person inspections must be recorded in the inspection log included in this manual and
on the inspection grid label on the anchor.
INSPECTION
MAINTENANCE & STORAGE
WARRANTY
Anchor can be cleaned with water and mild soap if necessary. User should remove all dirt, possible
corrosives, and contaminants from the anchor prior to, and after each use. Never use any type of
corrosive substance to clean the anchor.
Excess water should be blown out with compressed air. Hardware can be wiped off with a clean, dry
cloth.
When not in use, store the anchor in a cool dry area where it will not be exposed to extreme light,
extreme heat, excessive moisture, or possibly corrosive chemicals or materials.
Safewaze warrants its products are free from defects in materials and construction under normal use
and service. Liability is not accepted for abuse, modification, improper use, destructive activity and
contaminated exposure.
INSPECTION LOG
Date
Inspection Items
Noted
Corrective Action
Initials
LABELS
1. The 021-4048 can be installed both vertically and horizontally. The installation process is the
same for both methods.
2. The work location should be free of debris, and other materials or equipment that could
interfere with the proper operation of this equipment.
3. Inspect the steel to which the anchor will be attached. User should inspect for the following hazards.
These hazards include, but are not limited to, excessive corrosion, cracks, severe rust, excessive
paint, spray applied fireproofing, electrical hazards, etc...
4. Installation requires 1/2” thick or greater plate steel. Installation location must be a minimum of
3” from any edge. Determine installation location for the anchor and place the Weld on Puck on the
steel substrate, with the threaded hole facing up (See Figure 8, Dwg. 1).
5. Installation requires a 1/4” Fillet Weld performed by an ANSI/AWS D1.1 Certified Welder.
For Stainless Steel Components, the weld must be performed by an ANSI/AWS D1.6 Certified
Welder (See Figure 8, Dwg. 2). NOTE: DO NOT WELD WITH SWIVEL AND BOLT INSTALLED!!
6. Install the Internal Tooth Washer onto the Swivel Anchor Bolt and thread into the top of the Weld on
Puck. Torque to 75 - 90 ft. lbs (See Figure 8, Dwg. 3 and Dwg. 4).
6. PFAS connecting device can now be connected to the 021-4048 (See Figure 8, Dwg. 6).
FIGURE 5 - ANCHOR COMPONENTS
Replacement Components
FIGURE 6 - REQUIRED INSTALLATION DIMENSIONS
FIGURE 7 - LOAD CONDITIONS DIAGRAM
FIGURE 8 - INSTALLATION ILLUSTRATION
TABLE 1 - INSTALLATION
B
D
C
A
Dwg. 1
Dwg. 2
Dwg. 5
Dwg. 6
Dwg. 3
Anchor Components
A
Fall Protection Connection Point
B
Weld On Puck
C
Swivel Anchor Bolt
D
Internal Tooth Lock Washer
Welding Specifications
Min. 1/2”
Thick Plate
Steel
1/4” Fillet Weld Performed by:
ANSI/AWS D1.1 Certified Welder
ANSI/AWS D1.6 Certified Welder (Stainless Steel Components)
3” Min
Distance from
any edge
INSTALL
X
WARNING:
This equipment must be inspected prior to each
use. Any unit that has been exposed to fall arrest forces must
be removed from service. Avoid contact with sharp edges and
abrasive surfaces. Only use compatible connections. Do not
subject this equipment to physical hazards that include thermal,
electrical, and chemical sources. User must read, understand and
follow all manufacturer’s instructions included with this unit at the
time of shipment. Failure to follow these and any of the
manufacturer’s instructions may result in serious injury or death.
Min 3” From Any Edge
Min. 1/2” Thick Plate Steel
1/4” Fillet Weld Performed By:
ANSI/AWS D1.1 Certified Welder
ANSI/AWS D1.6 Certified Welder (Stainless Steel Components)
INSTALL
INSTALL
INSTALL
Dwg. 4
021-4041
Steel Puck & Bolt
Torque Range:
75-90 ft. lbs
Part #: 021-4048
10K Swivel Steel
Anchor & Puck Assembly
225 Wilshire Ave SW Concord, NC 28025
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Inspection Log
INSTALL
www.safewaze.com
Materials:
Zinc Plated Steel
MBS:
10,000lbs / 44.4kN
Weight Capacity:
ANSI: 130-310lbs (140.6kg)
OSHA: 420 lbs (190.5kg)
Meets:
OSHA 1910.66, 1926.502
ANSI A10.32, Z359.18 Type A