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PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

Содержание PRIME DESIGN PCR-255 ARE4

Страница 1: ...PRIME DESIGN A SAFE FLEET BRAND Address 580 Opperman Drive Eagan MN 55123 Toll Free 1 8 PRIME RACK Fax 651 552 1799 Email info primedesign net Website www primedesign net ...

Страница 2: ...n Assembly Drive Shaft Assembly Page 17 18 Right Rear Rotation Assembly Cylinder Assembly Installation Page 19 21 Right Front Rotation Assembly Drive Shaft Assembly Page 22 Right Rotation Assembly Connecting Bar Adjustment Page 23 Left Hand Clamp Down Overview Page 24 28 Left Hand Clamp Down Handle Tube Installation Page 29 30 Left Hand Rear Clamp Down Tube Installation Page 31 Left Hand Clamp Dow...

Страница 3: ... ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 3 4 Connecting Bar Qty 1 Left Right Hand 4 00 6 Hydraulic Cylinder Assy Qty 1 5 Drive Shaft Qty 1 Front Right Hand 35 75 3 Drive Shaft Qty 1 Right Hand Rear 36 00 PCR 255 ARE4 PACKAGING CHECKLIST 1 Rear Crossbar Rotation Assembly Qty...

Страница 4: ... document available at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 4 PCR 255 ARE4 PACKAGING CHECKLIST 8 Clamp Down Tube Kit Qty 1 84 00 with hardware 9 Z Post Assembly Qty 2 P...

Страница 5: ...y document available at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 5 PCR 255 ARE4 PACKAGING CHECKLIST 10 UM Mounting Bracket Qty 2 5 x 6 Vertical Mount 11 UM Mounting Bracket...

Страница 6: ...gn Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 6 HKT 8140 Qty 1 9 6 3 8 x 2 25 Bolt Assy Qty 2 9 11 Anti Seize Qty 1 9 7 1 4 x 1 Clevis Pin Qty 1 9 8 3 32 x 75 Cotter Pin Qty 1 9 1 Bushing Assembly Lubricant Qty 1 9 2 M8 x 110M...

Страница 7: ...ble at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 7 PCR 255 ARE4 PACKAGING CHECKLIST 10 3 Drive Shaft Sealing Decals Qty 16 10 2 Drive Shaft Large Bushing Celcon Qty 2 10 1 D...

Страница 8: ...OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 8 PCR 255 ARE4 MOUNTINGS BRT 8135 MOUNTING ASSY STEPS 1 3 ASSEMBLING THE BRT 8135 MOUNTING BRACKETS STEPS 1 3 BRT 8135 MOUNTING BRACKETS ASSEMBLY RESULTS Step 1 Apply Anti Seize Compound to all bolt threads Step 2 Assemble Mounting Post t...

Страница 9: ...OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 9 Figure D Figure C 50MM x M8 45MM x M8 PCR 255 ARE4 MOUNTINGS BRT 8134 MOUNTING ASSY STEPS 4 6 ASSEMBLING THE BRT 8134 MOUNTING BRACKETS STEPS 4 6 BRT 8134 MOUNTING BRACKETS ASSEMBLY RESULTS Step 4 Apply Anti Seize Compound to all bolt t...

Страница 10: ...CTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 10 PCR 255 ARE4 MOUNTINGS MOUNTING ASSY TO REAR CROSSBAR STEPS 7 8 ATTACHING MOUNTING BRACKETS TO REAR CROSSBAR STEPS 7 8 MOUNTING BRACKETS TO REAR CROSSBAR ATTACHMENT RESULTS Step 7 Apply Anti Seize Compound to all bolt threa...

Страница 11: ... BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 11 PCR 255 ARE4 MOUNTINGS MOUNTING ASSY TO FRONT CROSSBAR STEPS 9 10 ATTACHING MOUNTING BRACKETS TO FRONT CROSSBAR STEPS 9 10 MOUNTING BRACKETS TO FRONT CROSSBAR ATTACHMENT RESULTS Step 9 Apply Anti Seize Compound to all bolt thre...

Страница 12: ...10486608 10501022 AND OTHER PATENTS PENDING 12 RIGHT HAND ROTATION OVERVIEW PCR 255 ARE4 RIGHT ROTATION FULLY ASSEMBLED ILLUSTRATION Attention Installer All Rotation Assembly Bolts must face inward to rack assembly with bolt heads facing outside the Rotations Front Rotation Bolts face rearward while Rear Rotation Bolts face forward Failure to install fasteners as directed may result in potential i...

Страница 13: ...OWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 13 PCR 255 ARE4 RIGHT ROTATION ASSY REAR DRIVE SHAFT BUSHINGS Bushings in place Step 11 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut Step 12 Insert white plastic bushing through Drive A...

Страница 14: ...nty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 14 PCR 255 ARE4 RIGHT ROTATION ASSY REAR DRIVE SHAFT STEPS 13 14 INSERTING THE REAR DRIVE SHAFT STEPS 13 14 REAR DRIVE SHAFT INSERTION RESULTS Step 14 Insert Drive Shaft Rear through large Bushing...

Страница 15: ...e Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 15 PCR 255 ARE4 RIGHT ROTATION ASSY REAR DRIVE SHAFT ARM BOLT STEPS 15 16 DRIVE ARM BOLT ASSEMBLY INSTALLATION STEPS 15 16 DRIVE ARM BOLT ASSEMBLY INSTALLATION RESULTS Step 1...

Страница 16: ... 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 16 PCR 255 ARE4 RIGHT ROTATION ASSY THUMB RELEASE LATCH STEPS 17 18 INSTALLING THE THUMB RELEASE LATCH STEPS 17 18 THUMB RELEASE LATCH INSTALLATION RESULTS Step 18 Slide Thumb Release Latch onto Drive S...

Страница 17: ...ME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 17 PCR 255 ARE4 RIGHT ROTATION ASSY CYLINDER ASSY STEPS 19 20 CYLINDER ASSEMBLY STEPS 19 20 CYLINDER ASSEMBLY RESULTS Step 19 Adjusting the Cylinder s Flow Control screw by 1 turns left to default setting will r...

Страница 18: ...design net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 18 PCR 255 ARE4 RIGHT ROTATION ASSY CYLINDER ASSY STEPS 21 22 CYLINDER CLEVIS AND COTTER PIN INSTALLATION STEPS 21 22 CYLINDER CLEVIS AN...

Страница 19: ...ING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 19 PCR 255 ARE4 RIGHT ROTATION ASSY FRONT DRIVE SHAFT BUSHINGS Bushings in place Step 23 Insert the large black plastic bushing through the Crossbar as shown Line up the bushing key to the Crossbar key cut STEPS 23 24 INSTALLING THE RIGHT FRONT ROTATION DRIVE...

Страница 20: ... DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 20 PCR 255 ARE4 RIGHT ROTATION ASSY FRONT DRIVE SHAFT STEPS 25 26 INSTALLING THE RIGHT FRONT ROTATION DRIVE SHAFT BUSHINGS STEPS 25 26 RIGHT FRONT DRIVE SHAFT INSERTION RESULTS Step 25 Lubricate OD of plastic Bush...

Страница 21: ...me Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 21 PCR 255 ARE4 RIGHT ROTATION ASSY FRONT DRIVE SHAFT ARM BOLT STEPS 27 28 DRIVE ARM TO DRIVE SHAFT ATTACHMENT STEPS 27 28 DRIVE ARM TO DRIVE SHAFT ATTACHMENT RESULTS Step 2...

Страница 22: ...le at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 22 A1 A B B1 B2 B3 PCR 255 ARE4 RIGHT SIDE FINAL ASSY CONNECTING BAR ADJUSTMENT STEP 29 CONNECTING BAR ASSEMBLY Step 29 Tight...

Страница 23: ...rth in the Limited Warranty document available at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 23 PCR 255 ARE4 LEFT HAND CLAMP DOWN OVERVIEW LEFT HAND CLAMP DOWN OVERVIEW ...

Страница 24: ...ORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 24 PCR 255 ARE4 LEFT HAND CLAMP DOWN ASSY HANDLE TUBE BRACKET STEPS 30 31 LEFT REAR CLAMP DOWN HANDLE TUBE BRACKET INSTALLATION RESULTS STEPS 30 31 INSTALLING THE LEFT REAR CLAMP DOWN HANDLE TUBE BRACKET Step 30 Apply Anti Seize Compound to a...

Страница 25: ...y liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 25 PCR 255 ARE4 LEFT HAND CLAMP DOWN ASSY HANDLE TUBE BUSHING STEP 32 HANDLE TUBE INNER BUSHING INSTALLATION STEP 32 HANDLE TUBE INNER BUSHING INSTALLATIO...

Страница 26: ...RIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 26 PCR 255 ARE4 LEFT HAND CLAMP DOWN ASSY REAR LADDER HOOK STEPS 33 34 CLAMP DOWN HANDLE TUBE INSTALLATION RESULTS STEPS 33 34 INSTALLING THE CLAMP DOWN HANDLE TUBE ASSEMBLY Step 34 Assemble Clamp Down Rear Ho...

Страница 27: ... liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 27 PCR 255 ARE4 CLAMP DOWN ASSY HANDLE TUBE COTTER PIN STEP 35 CLAMP DOWN HANDLE TUBE COTTER PIN INSTALLATION STEP 35 CLAMP DOWN HANDLE TUBE COTTER PIN INS...

Страница 28: ...the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 28 PCR 255 ARE4 LEFT HAND CLAMP DOWN ASSY HANDLE TUBE BUSHING STEP 36 HANDLE TUBE OUTER BUSHING INSTALLATION RESULTS STEP 36 HANDLE TUBE OUTER BUSHING INSTALLATION St...

Страница 29: ... liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 29 PCR 255 ARE4 LEFT REAR CLAMP DOWN TUBE STEP 37 INSTALLING THE LEFT REAR CLAMP DOWN TUBE STEP 37 LEFT REAR CLAMP DOWN TUBE INSTALLATION RESULTS Step 37 S...

Страница 30: ...64268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 30 STEPS 38 39 LEFT REAR CLAMP DOWN TUBE HARDWARE INSTALLATION STEPS 38 39 LEFT REAR CLAMP DOWN TUBE HARDWARE INSTALLATION RESULTS PCR 255 ARE4 LEFT REAR CLAMP DOWN TUBE Step 39 Attach Rear Clamp Down Tube to Crossbar using supplied hardware Torque to 90 in lb Step 38 Apply Anti Seize...

Страница 31: ...ranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 31 PCR 255 ARE4 LEFT HAND CLAMP DOWN ASSY HANDLE RELEASE LATCH STEPS 40 41 ATTACHING THE CLAMP DOWN HANDLE LATCH STEPS 40 41 CLAMP DOWN HANDLE LATCH INSTALLATION RESULTS Step 41 Attach Clamp Dow...

Страница 32: ...rranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 32 PCR 255 ARE4 LEFT REAR CLAMP DOWN ASSY HANDLE TUBE BALL STEP 42 INSERTING THE HANDLE TUBE BALL ASSEMBLY STEP 42 HANDLE TUBE BALL ASSEMBLY INSTALLATION RESULTS Step 42 Press Handle Tube Ball ...

Страница 33: ...rranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 33 PCR 255 ARE4 LEFT REAR CLAMP DOWN ASSY HANDLE ASSY STEP 43 CLAMP DOWN HANDLE INSTALLATION STEP 43 CLAMP DOWN HANDLE INSTALLATION RESULTS Step 43 Slide Clamp Down Handle into Tube Ball Assemb...

Страница 34: ...anty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 34 PCR 255 ARE4 LEFT REAR CLAMP DOWN ASSY HANDLE TUBE BALL STEP 44 INSTALLING THE TUBE BALL SET SCREW STEP 44 TUBE BALL SET SCREW INSTALLATION RESULTS ...

Страница 35: ... the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 35 STEP 45 CLAMP DOWN TUBE SPLICE INSTALLATION PCR 255 ARE4 LEFT CLAMP DOWN ASSY TUBE SPLICE STEP 45 CLAMP DOWN TUBE SPLICE INSTALLATION RESULTS Step 45 Slide Clamp ...

Страница 36: ...OLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 36 PCR 255 ARE4 LEFT FRONT CLAMP DOWN ASSY CLAMP DOWN TUBE STEPS 46 47 INSTALLING THE FRONT CLAMP DOWN TUBE STEPS 46 47 FRONT CLAMP DOWN TUBE INSTALLATION RESULTS Step 46 Slide the Front Clamp Down Tube into the Tube Splice Step 47 Once Front Clamp Down ...

Страница 37: ...nty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 37 PCR 255 ARE4 LEFT FRONT CLAMP DOWN TUBE STEPS 48 49 LEFT FRONT CLAMP DOWN TUBE HARDWARE INSTALLATION STEPS 48 49 LEFT FRONT CLAMP DOWN TUBE HARDWARE INSTALLATION RESULTS Step 49 Attach Front Cl...

Страница 38: ...le at primedesign net warranty liability the Prime Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 38 PCR 255 ARE4 LEFT CLAMP DOWN ASSY TUBE SPLICE STEP 50 TUBE SPLICE ASSEMBLY RESULTS Step 50 Torque the Tube Splice Nuts to ...

Страница 39: ...8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 39 PCR 255 ARE4 LEFT CLAMP DOWN ASSY FRONT LADDER HOOK STEPS 51 52 ADJUSTABLE LADDER BAR FRONT HOOK INSTALLATION STEPS 51 52 ADJUSTABLE LADDER BAR FRONT HOOK INSTALLATION RESULTS Step 52 Attach Front Ladder Hook to Front Crossbar using supplied hardware Torque Nuts to 90 in lb Step 51 Apply Anti Se...

Страница 40: ...Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 40 PCR 255 ARE4 ROTATION ASSY FRONT AND REAR L POSTS STEPS 53 54 FRONT AND REAR L POST INSTALLATION STEPS 53 54 FRONT AND REAR L POST INSTALLATION RESULTS Step 54 Attach L Posts to Cr...

Страница 41: ...ited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 41 STEPS 55 56 FRONT AND REAR Z POST INSTALLATION STEPS 55 56 FRONT AND REAR Z POST INSTALLATION RESULTS Step 56 Attach Z Posts to Rotation Uppers using supplied hardware Torque Nuts to ...

Страница 42: ... 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 42 PCR 255 ARE4 FINAL ASSEMBLY MOUNTING TO VEHICLE 5 50 10 00 ROOF PLATE 4 00 41 86 84 00 STEPS 57 58 DRILLING TRUCK CAP MOUNTING HOLES STEPS 57 58 TRUCK CAP MOUNTING HOLES DRILLING RESULTS Step 57 Place Ladder Rack squarely on the vehicle s Cap and fit to the Cap s internal mounting plates if installed Step 58 L...

Страница 43: ... Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 43 PCR 255 ARE4 FINAL ASSEMBLY MOUNTING TO VEHICLE STEPS 59 60 MOUNTING RACK TO VEHICLE STEPS 59 60 RACK TO VEHICLE MOUNTING RESULTS Step 60 Lift and place assembled Rack to truck ca...

Страница 44: ...WING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 44 PCR 255 ARE4 FINAL ASSEMBLY DRIVE SHAFT SEALING STEPS 61 63 SEALING THE DRIVE SHAFTS Steps 62A 62B Step 61 Step 62B Apply Silicone caulk not supplied to joints on both sides of the Connecting Bar Step 62A Clean both the Rear and Front Drive Shaft to remov...

Страница 45: ...PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 45 STEP 64 ADJUSTING THE CYLINDER FLOW CONTROL Step 64 Attention End User To achieve Cylinder final setting adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide...

Страница 46: ...GN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 46 PCR 255 ARE4 OPTIONS AND ACCESSORIES 1 3 2 OPTIONAL ACCESSORIES Page 45 47 Packaging Checklist Page 48 49 Adjustable Ladder Bar Page 50 Mirror Holder Page 51 Convex Mirror NOTE Assemblies and parts shown in this man...

Страница 47: ...D BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 47 PCR 255 ARE4 OPTIONS AND ACCESSORIES 3 ACM 0081 Convex Center Ball Mirror 8 ASZ 0101 Qty 1 1 ALB 8094 Adjustable Ladder Bar Assy 94 25 ASZ 0101 Qty 1 CDR 3112 Qty 1 CDR 1115 Qty 1 BLC 6865 M8 Qty 2 BLT 6864 M8 Qty 6 ALB 2033 Q...

Страница 48: ...TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 48 PCR 255 ARE4 OPTIONS AND ACCESSORIES ADJUSTABLE LADDER BAR STEPS 1 2 ADJUSTABLE LADDER BAR INSTALLATION STEPS 1 2 ADJUSTABLE LADDER BAR INSTALLATION RESULTS Step 1 Apply Anti Seize to Bolt threads ...

Страница 49: ...Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 49 STEPS 3 4 ADJUSTABLE LADDER BAR INSTALLATION STEPS 3 4 ADJUSTABLE LADDER BAR INSTALLATION RESULTS Step 3 Apply Anti Seize to Bolt threads Step 4 Attach Ladder Bar into Crossbars using supp...

Страница 50: ...021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 50 PCR 255 ARE4 OPTIONS AND ACCESSORIES ADJUSTABLE LADDER BAR STEPS 5 6 ADJUSTABLE LADDER BAR INSTALLATION STEPS 5 6 ADJUSTABLE LADDER BAR INSTALLATION RESULTS Step 6 Install Adjustable Ladder Bar Front H...

Страница 51: ...anty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 51 STEPS 7 8 CONVEX MIRROR HOLDER INSTALLATION STEPS 7 8 CONVEX MIRROR HOLDER INSTALLATION RESULTS Step 7 Apply Anti Seize to Bolt threads Step 8 Attach Convex Mirror Holder to Rear Crossbar usin...

Страница 52: ... Design Limited Warranty TM 2021 PRIME DESIGN PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO s 6427889 6764268 6971563 8991889 9415726 9506292 9481313 9776476 9796340 10470565 10486608 10501022 AND OTHER PATENTS PENDING 52 PCR 255 ARE4 OPTIONS AND ACCESSORIES CONVEX MIRROR STEPS 9 10 CONVEX MIRROR INSTALLATION STEPS 9 10 CONVEX MIRROR INSTALLATION RESULTS Step 10 Attach Convex Mirror to Holde...

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Страница 56: ...USAM PCR255ARE4 US01 Rev A 0913 ...

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