Safe Fleet FoamPro 3435-0134 Скачать руководство пользователя страница 1

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Models

3435-0134

(12VDC),

3435-0135

(24VDC)

3435-1020

(120VAC),

3435-1021

(240VAC)

INSTALLATION AND

OPERATION MANUAL

Power-Fill Refill System

Form 809

03/20

All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly inspected

and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow

the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.

ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE.

Unit

Serial

Number

FoamPro • 26 Southern Blvd. • Nesconset, NY 11767 USA • 800-533-9511 • FAX 816-892-3178

A Safe Fleet Brand

Содержание FoamPro 3435-0134

Страница 1: ...ed thoroughly inspected and tested In order to maintain the high quality of your unit and to keep it in a ready condition it is important to follow the instructions on care and operation Proper use and good preventive maintenance will lengthen the life of your unit ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE Unit Serial Number FoamPro 26 Southern Blvd Nesconset NY 11767 USA 800 533 951...

Страница 2: ...TEM 7 7 ELECTRONIC COMPONENT INSTALLATION AND HOOK UP 8 8 OPERATING INSTRUCTIONS 11 9 MAINTENANCE 12 10 TROUBLESHOOTING 12 11 PARTS IDENTIFICATION 14 12 WARRANTY BACK COVER NOTE TO SYSTEM INSTALLERS IMPORTANT Please provide a copy of the FoamPro manual to the end user of the equipment For additional FoamPro manuals contact by FAX 816 892 3178 web site www foampro com or call 800 533 9511 Request F...

Страница 3: ...ke sure the electrical source of power for the unit is a con stant 12 or 24 volt DC negative ground system for the 3435 0134 and 3435 0135 truck mounted systems capable of supplying 41 amps minimum Make sure the electrical source of power for the 3435 1020 portable unit is a 120 VAC grounded circuit capable of supplying 15 amps minimum Make sure the electrical source of power for the 3435 1021 por...

Страница 4: ...old the red button too long or the tank could overfill The AC Power Fill system provides an AC driven portable foam pump motor assembly and a visual interface typically mounted on the apparatus panel The foam pump motor assembly is manually switched on and off with a momentary on switch mounted in the power cord Switching on the pump will start the refill process When the tank is full an indicator...

Страница 5: ...m Hg vacuum and 50 psi 3 BAR working pressure 3 Hose on discharge side of foam pump to be 1 ID hose with a 50 psi 3 BAR minimum working pressure 4 Foam tank tanks with two way vent sized to customer s specifications SYSTEM WIRING Use the recommended gauge wire specified as minimum AWG wire Use wire that is automotive type and resistant to abrasion and chemicals such as oil and foam It is recommend...

Страница 6: ... ing di a grams provide guide lines for the location of the system com po nents Determine the locations of the components to be installed such as foam tanks foam refill pump motor assembly refill control panel outboard pickup panel and placard Try to place components in locations that will allow the least amount of hose and fittings Locate the foam pump motor assembly DC version only in an area th...

Страница 7: ... exhaust manifold or where it will be exposed to temperatures above 210 F All fittings are to be compatible with chemicals being pumped Install independent drains in lines that may cause damage if frozen Plumb the fill line to the lowest part of the tank and parallel to the bottom of the tank This will eliminate cavitation in the outlet of the tank and will minimize foaming of the chemical Do not ...

Страница 8: ...A side mount tank level sensor is supplied with the system If this sensor cannot be used in the apparatus being built a top bottom mount sensor is available p n 2510 0028 The side mount tank level sensor has 1 2 inch NPT threads and must be installed as close to the top of the foam tank as possible After installation the sensor must be sealed with a suitable sealant to prevent concentration leakag...

Страница 9: ...he red power wire to the hot side of the solenoid Power and ground for the controller needs to come from a separate power source NOTE Any system without a flow switch will require Jumper 2520 0118 or system will shut down automatically after 20 seconds Wire Size Wire Length 8 AWG 10 feet or less 6 AWG 10 20 feet 4 AWG 20 feet or more DC Truck Mounted System Battery Control Panel Male Connector wit...

Страница 10: ...cord or operate the system without a GFI in the line The tank level indicator on the panel requires 12 V DC power from the battery or master switch This line can be wired with 14 AWG automotive type hookup wire DO NOT remove GFI from power cord The use of an excessively long extension cord is not recommended and will affect the performance of the system If the power cord becomes frayed or damaged ...

Страница 11: ...ill occur 6 Pump will run for 20 seconds and then shut down if no flow is detected by the flow switch After 20 seconds the pump will shut down immediately after no flow is detected 7 When the foam level drops in the foam tank the GREEN light will go out Manual Refill Operation 1 Repeat steps 1 through 3 above 2 Press and hold the RED button to run the pump The button will illuminate solid red whil...

Страница 12: ...VAC outlet 3435 1020 or 240VAC outlet 3435 1021 4 Depress rocker switch on power cord This will run the foam refill pump 5 When tank is full the GREEN light on the panel will illuminate 6 Release the rocker switch and the switch will turn off the foam refill pump Flush Operation 1 Place wand in container of fresh water 2 Place end of pump discharge hose in empty container 3 Run refill pump by depr...

Страница 13: ... not clean connections Check wires for proper size damage and solid connections Motor solenoid damaged Check all connections and power voltage to solenoid actuator post With actuator post powered at DC line voltage the output motor connection is to be at line voltage If not replace solenoid Damaged motor Check motor by supplying voltage directly to motor terminals If motor does not run replace mot...

Страница 14: ...0 6031 0487 Label 1 18104H Cam Lock Cap 1 11 2900 0077 Refill Wand 1 2 F 100SS Cam Lock Adapter 1 12 3450 0056 Pump Motor Assembly 1 3 6032 0038 Placard 1 4 2404 0337 Panel Block 1 13 2510 0032 Level Sensor 1 5 2402 0043 Nipple 1 NPT 2 14 2525 0029 Solenoid 12 VDC 1 6 7SE100 Elbow 1 NPT 3 15 2527 0171 Controller 1 7 3320 0044SS Check Valve 2 16 3430 0706 Flow Switch Assembly 1 8 3304 0027 Ball Val...

Страница 15: ...ion QTY ITEM Part No Description QTY 1 18104C Cam Lock 2 7 3450 1047 Pump Motor Assy 120 VAC 1 18104H Cam Lock Cap 1 3450 1048 Pump Motor Assy 240 VAC 1 2 F 100SS Cam Lock Adapter 1 8 2510 0032 Level Sensor 1 3 6032 0039 Placard 1 9 2900 0077 Refill Wand 1 4 2404 0337 Panel Block 1 10 2530 0145 Lamp Assembly 1 5 2402 0043 Nipple 1 NPT 1 6 3320 0044 Check Valve 1 11 Not Shown 2900 0096 Suction Hose...

Страница 16: ... TRUCK SYSTEM PUMP MOTOR LAYOUT 2 7 6 3 2 9 3 0 16 0 2 3 5 8 4 0 3 13 8 8 5 5 3 3 Mounting location for thru holes or tapped holes for a 10 fastener 3 1 2 1 3 4 4 1 4 3 1 2 20 Dia through 4 holes 3 8 3 8 3 1 2 4 1 4 1 8 2 15 32 3 1 8 1 3 4 3 1 2 1 15 32 1 15 16 Factory filled with Mineral Oil ...

Страница 17: ... 2 5 8 ø 9 32 4 11 16 1 3 8 4 ø 13 64 2 2 1 5 1 4 7 8 DC TRUCK SYSTEM PLACARD LAYOUT 4 3 1 4 ø 9 32 2 ø 1 2 1 5 8 2 1 ø 1 11 16 1 2 ø 5 16 4 1 1 2 6 2 1 4 4 1 8 AC PORTABLE SYSTEM PLACARD LAYOUT 1 1 2 1 5 8 2 1 4 Ø 9 32 2 pl Ø 3 4 3 1 4 4 1 8 2 1 Ø 1 3 4 2 1 Ø 5 16 4 pl TRUCK PANEL CUTOUT Placard Outline ...

Страница 18: ...A Safe Fleet Brand 18 Installation and Operation Manual NOTES ...

Страница 19: ...19 Installation and Operation Manual Power Fill System NOTES ...

Страница 20: ...oducts as above stated THERE ARE NO OTHER EXPRESS WARRANTIES ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO TWO YEARS FROM THE DATE OF PURCHASE BY THE ORIGINAL PURCHASER EXCEPT in states that do not allow time limitations on implied warranties THERE IS NO IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR ...

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