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RDC6563F Standalone Fiber Cutting Control System User Manual V2.0

10

SHENZHEN RUIDA TECHNOLOGY CO., LTD

1.1 Introduction to standalone fiber cutting control system

RDC6563F is a fiber cutting control system independently developed by Ruida Technology.

This control system has better hardware stability and better resistance to high voltage and
antistatic interference. The human-machine operating system based on LINUX has a more
friendly operation interface and more powerful functions. The controller includes more complete
and better motion control functions, large-capacity file storage, more compatible U disk driver,
multi-channel general/dedicated IO control, integrated dedicated time system to support
hardware encryption algorithm, and PC communication support. Ethernet communication and
USB communication are optional.

The Z-axis is an automatic height-adjusting system based on capacitive sensing technology.

It uses a high-performance amplifier and a professional anti-jamming design. The use of speed
closed-loop control greatly improves the performance of the height controller speed and
response speed, and achieves precise automatic height control. With the RDCutist software, you
can achieve the functions of leapfrog, flight cutting, short-distance without lifting.

1.1.1 Functional Description

Achieve high-speed motion and response speeds of servo motors or stepper

motors.

Support leapfrog, flight cutting, short-distance without lifting
Support automatic feeding, AB switching movement functions.
Supports multiple protection functions such as collision alarm, limit protection, and

servo alarm.

Capacitor parameter auto-calibration can be achieved to match any cutting head.
Support different lifting height and speed settings to facilitate different ways of

cutting

Supports a variety of punching methods such as segmental punching, progressive

punching, and pulse punching.

Optimized gas control, effective reduction of gas loss, 3-way gas control output.
Support remote control of wireless controller, USB, Ethernet.
The system comes with a time system for system encryption and installment

payment management.

Содержание RDC6563F

Страница 1: ...manual before using the controller This manual contents is the system operation manual Read this manual carefully to ensure proper electrical connection SHENZHEN RUIDA TECHNOLOGY CO LTD Address 301A...

Страница 2: ...hout prior notice and has the right to modify any documents attached to this product Users should read this manual carefully when using the products described in this manual Ruida Technology shall not...

Страница 3: ...e manufacturer s declaration of conformity in line with the relevant EU directives ROHS Certification statement This product has passed the safety regulations of the Restriction of Hazardous Substance...

Страница 4: ...ill be used to remind you of dangerous matters and some important information Important It indicates important information that needs attention during using of the product Please don t ignore this inf...

Страница 5: ...ials and wiring accessories when unpacking Please be careful when disassembling the package After unpacking the goods please check if the parts are complete If you find that the parts are missing or t...

Страница 6: ...CHNOLOGY CO LTD Sensor cable 16cm Silver white 1 U disk 4G 1 Steel rail 350 35 7 5MM 1 Rail mount 2 3 81MM Curved insertion 6P socket black 6 5 08MM Curved insertion 3P socket black With fixing screws...

Страница 7: ...8 2 3 Main power input interface 18 2 4 HMI interface 19 2 5 PC USB interface 19 2 6 U disk interface 19 2 7 Ethernet interface 20 2 8 BWK interface 20 2 9 X Y U A axis motor interface 20 2 10 Z axis...

Страница 8: ...rvo calibration 74 4 1 2 Capacitor calibration 74 4 1 3 Auto tuning 76 Chapter 5 BWK Handheld Box 79 5 1 BWK Wireless Handheld Box Introduction 80 5 1 1 handheld box button function description 80 Cha...

Страница 9: ...15 Frame crossing 95 7 1 16 Mainboard communication failed 95 7 1 17 No file 95 Chapter 8 Device Connection 96 8 1 USB drive installation 97 8 1 1 USB Automatic installation 97 8 2 USB Device connect...

Страница 10: ...ber Cutting Control System User Manual V2 0 9 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 1 Overview Main contents RDC6563F system introduction RDC6563F Technical parameter introduction Product installat...

Страница 11: ...a professional anti jamming design The use of speed closed loop control greatly improves the performance of the height controller speed and response speed and achieves precise automatic height control...

Страница 12: ...neral purpose opto isolated OC gate output maximum 300mA drive capability with freewheeling protection it can directly drive 24V 5V DC relay S type acceleration and deceleration control and adaptive s...

Страница 13: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 12 SHENZHEN RUIDA TECHNOLOGY CO LTD 1 3 Mainboard size chart RDC6563FMainboard size is shown below unit mm Top view Front view...

Страница 14: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 13 SHENZHEN RUIDA TECHNOLOGY CO LTD Left view Bottom view...

Страница 15: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 14 SHENZHEN RUIDA TECHNOLOGY CO LTD 1 4 Panel size chart RDC6563F panel size is shown below unit mm Front view...

Страница 16: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 15 SHENZHEN RUIDA TECHNOLOGY CO LTD Bottom view Right view...

Страница 17: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 16 SHENZHEN RUIDA TECHNOLOGY CO LTD 1 5 Amplifier installation Dimensions The amplifier size is shown below Unit mm...

Страница 18: ...ting Control System User Manual V2 0 17 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 2 Hardware Wiring Instruction Main contents System wiring diagram Hardware interface description Motor wiring instructi...

Страница 19: ...er make sure that the outer casing of the amplifier and the outer casing of the cutting head are reliably connected Use a multimeter to measure the conduction state The cutting plate needs to be in ef...

Страница 20: ...SB2 0 Connect PC from USB cable If using USB to connect the controller please set to USB from RDCutist software If you are the first time connect the controller in this PC you should install the USB d...

Страница 21: ...For details please refer to the description of the Device Connection section Important Please use the PIN to PIN Ethernet parallel line 2 8 BWK interface BWK is the wireless handheld box receiver int...

Страница 22: ...tput PIN8 ALM Servo alarm signal input PIN9 LMT Negative limit PIN10 LMT Positive limit PIN11 24V 24V power output controller 24V power output Current output capability more than 500mA PIN12 GND GND P...

Страница 23: ...22 SHENZHEN RUIDA TECHNOLOGY CO LTD Common anode connection 2 If connects to servo motor please set servo driver parameters correctly according to the specific model Panasonic A5 series servo drive w...

Страница 24: ...r Cutting Control System User Manual V2 0 23 SHENZHEN RUIDA TECHNOLOGY CO LTD Schneider 23A series servo drive wiring instructions Fuji A5 series servo drive wiring instructions Delta A series servo d...

Страница 25: ...definition Description PIN1 GND GND PIN2 ALM Servo alarm signal Input PIN3 SON Servo drive enable signal output PIN4 A Encoder A phase signal differential negative PIN5 B Encoder B phase signal diffe...

Страница 26: ...differential positive port PIN18 B Encoder B phase signal differential positive port PIN19 LMT Lower limit switch input PIN20 GND GND PIN21 GND GND PIN22 NC PIN23 NC PIN24 ANALOG _OUT 0 10V Analog vol...

Страница 27: ...ttings Description Pr0 01 1 Set to speed mode Pr0 02 3 Set to auto adjust in real time Pr0 03 17 Set servo stiffness Pr0 11 2500 The encoder pulse value is 10000 Pr3 02 500 Speed gain is set to 500r m...

Страница 28: ...ring instructions Sanyo R series servo drive parameter setting instructions Parameter NO Settings Description SY08 01 Set to speed mode Gr0 00 00 Set to auto tune Gr8 25 500 Speed gain is set to 500r...

Страница 29: ...ons Yaskawa series servo drive parameter setting instructions Parameter NO Settings Description Pn000 00A0 Set to speed mode Pn00B 0100 Set to single phase power input Pn212 2500 The encoder pulse num...

Страница 30: ...er 23D series servo drive parameter setting instructions Parameter Type Settings Description P1 01 2 Set to speed mode P1 38 2000 P1 40 5000 Speed gain is set to 500r min V P1 46 2500 The encoder puls...

Страница 31: ...A 101 01 Set to speed mode PA 108 2500 The encoder pulse number is 10000 PA 115 17 Rigid rating PA 303 02 PA 331 6 0 Speed gain is set to 500r min V 2 11 Limit switch interface The limit switches supp...

Страница 32: ...ches of the Y1 and Y2 axes must be installed or the limit switches of the Y1 and Y2 axes must be connected together It is not allowed to connect only Y1 axis or Y2 axis limit switch 2 12 LASER interfa...

Страница 33: ...IN7 ANALOG 0 10V Analog voltage output fiber laser power conditioning PIN8 PIN9 ALM Laser machine alarm input High voltage valid PIN10 SHUTTER Laser machine shutter signal output High voltage valid PI...

Страница 34: ...r control the movement of the AB exchange PIN4 IN4 switch 4 input Used for control the movement of the AB exchange PIN5 IN5 switch 5 input Used for control the movement of the AB exchange PIN6 5V 5V p...

Страница 35: ...ine is idle the work will start If the machine is in working state the work will be suspended If the machine is in the pause state the suspended work will be restarted that is the foot switch and the...

Страница 36: ...eneral input IO Reserved GND General input IO Important All input IO pins are compatible with 5V Or 24V inputs 2 15 General Output IO General output IO interface definition as shown in the following t...

Страница 37: ...O use OC output to drive the relay directly the maximum current can reach 500mA and the wiring diagram is as follows Auxiliary gas wiring instructions When using one gas you can arbitrarily select one...

Страница 38: ...lashes at a frequency of 2 seconds time Y1 Y2 AXIS LMT1 Y1 axis positive limit indicator When the input port is low voltage the indicator is on LMT1 Y1 axis negative limit indicator When the input por...

Страница 39: ...indicator When the input port is low voltage the indicator is on LMT Z axis upper limit indicator When the input port is low voltage the indicator is on ALM Z axis servo drive alarm indicator When th...

Страница 40: ...Fiber Cutting Control System User Manual V2 0 39 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 3 HMI Functions Introduction Main contents HMI features Introduction HMI operation Introduction User vendor pa...

Страница 41: ...glance support file management file preview user and manufacturer parameter modification support for multi language interface switching and other functions Panel characteristics 5 6 inch TFT 640 480 S...

Страница 42: ...power setting controller configuration and other parameters 17 Operation of functional movements such as servo calibration capacitance calibration and axis reset 18 Use for move the X axis or move the...

Страница 43: ...is completed As shown below 25 Manually move the U axis 26 Set the anchor point 27 Used for return to the previous menu cancel parameter settings etc 28 Used for enter the next level menu operation c...

Страница 44: ...ozzle height from the metal plate Capacitance value C Display the capacitance reference between the current nozzle and the metal plate Shutter on off Display current laser shutter enable status Fast s...

Страница 45: ...parameters Manual speed reset speed other parameters When entering the user parameters the panel will read the mainboard parameters automatically and display them and display the progress of the read...

Страница 46: ...effect At the same time the save progress is displayed on the Write Parameters option If the user wants to check whether the parameter is saved successfully or not move the blue cursor to the Read Pa...

Страница 47: ...cts the degree of change in acceleration when the light is off Corner jerk This parameter reflects how fast the curve bends when cutting arcs of various curvatures LFS Frog Jump Enable When the leapfr...

Страница 48: ...erated if the limit is disabled when the limit is triggered no protection When the upward movement exceeds the origin coordinate value the origin coordinate is 0 the software limit is triggered when t...

Страница 49: ...ozzle height Refers to the position of the set nozzle the height of the cutting head nozzle from the metal plate during cutting Low start speed If the low speed start length is not zero use this speed...

Страница 50: ...Z power on reset enable If the Z axis power on reset is enabled the Z axis will be automatically reset when the machine is turned on otherwise it will not be automatically reset U power on reset enab...

Страница 51: ...ns and settings of the vendor parameters are the same as the user parameter interface and will not be described here The manufacturer parameters are detailed in the following table X Y1 Y2 U A axis Di...

Страница 52: ...speed The maximum speed of movement that the shaft can withstand This parameter is related to the driving capability of the motor the inertia of the moving shaft and the gear ratio Work start speed T...

Страница 53: ...are limit is triggered Reset Enable If the machine is equipped with this axis the Reset Enable option of the axis should be turned on If the axis is not used the Reset Enable option of the axis should...

Страница 54: ...motor which needs to be consistent with the drive parameter settings Speed gain Each of 1V analog voltage corresponds to the actual motor speed and needs to be consistent with the driver parameter set...

Страница 55: ...g to the actual situation of the machine enable laser Pre enable For non fiber lasers the pre ignition mode can be used Predicted frequency When it is a radio frequency laser and a pre ignition pulse...

Страница 56: ...terface the controller will automatically read the system s memory file the file name and the number of work pieces will be displayed on the list and the selected file will be previewed in the preview...

Страница 57: ...the millisecond level Simulation processing Simulated processing of selected files no gas no laser The number of pieces is cleared Clear the number of processed files of the selected file Copy to U d...

Страница 58: ...t time preview predict the total processing time of the current processing file Current document time preview predict the total processing time of the current processing file All memory files are clea...

Страница 59: ...rmats of U disk The system must be placed in the root directory of the U disk to be recognized by the system The file name of more than 8 characters will be cut off by the system automatically The fil...

Страница 60: ...the parameters have not been backed up the factory parameters will be restored Privilege setting Enter the authorization code to activate the board Press the direction keys to select the option press...

Страница 61: ...ction keys to move the blue cursor to select other parameters for modification When the parameters have been modified press the Enter key to save the parameters and press the Exit key to cancel the mo...

Страница 62: ...chine Otherwise the screen graphic display will be mirrored which is inconsistent with the actual cutting direction of the graphic The four small squares on the map correspond to the upper left lower...

Страница 63: ...tion and press the Enter the interface as the following At this time the blue cursor defaults to the Multiple Position Enable option Press enter to select or cancel the entry When multiple anchor poin...

Страница 64: ...to 4 enable When multiple positioning point logic is enabled the four positioning points can be individually disabled and enabled Start positioning point 0 4 is optional showing the positioning point...

Страница 65: ...meters are backed up to factory parameters and the interface showing Set parameters successfully Important When the machine set out from the factory use the function of Backup Factory Parameter to bac...

Страница 66: ...ng the correct authorization code select the Confirm Authorization Code option and press Enter Press Exit to return to the previous interface 3 8 Functions Function include servo calibration capacitan...

Страница 67: ...cts pulse each time the pulse button is pressed the laser on and the time of laser on is the pulse time value set by the user Jog setting When the jog mode is Continuous the jog parameter does not wor...

Страница 68: ...stops on this option press the Enter key the interface as following The interface can record the alarm information generated during the movement so that the user can troubleshoot the fault and save u...

Страница 69: ...s pressed the interface needs for a password to unlock the button 3 8 5 Diagnosis Limit switch When the blue cursor is stopped at this option the interface is as shown below The interface can monitor...

Страница 70: ...indicates high voltage which is convenient for users to diagnose faults Output IO When the blue cursor is stopped at this option the interface is as shown below When the key is pressed to select an ou...

Страница 71: ...ade is successful If the upgrade is unsuccessful re plug the U disk or replace the other U disk The font upgrade is mainly used to update the interface font or size The upgrade process is the same as...

Страница 72: ...er is the first password and the second third sixth password is entered according to this method Press Enter when inputting 6 passwords If the password is correct go to the next interface or perform t...

Страница 73: ...Control System User Manual V2 0 72 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 4 Follow System Main contents servo calibration operation Introduction Capacitor calibration operation introduction automat...

Страница 74: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 73 SHENZHEN RUIDA TECHNOLOGY CO LTD...

Страница 75: ...ollision alarm servo alarm etc is triggered during servo calibration the servo calibration processes will stop Enter the servo calibration interface by Function Servo Calibration on the panel and then...

Страница 76: ...he metal plate is reliably turned on with the machine you need to check if the amplifier cable is normal or if the capacitor sensor is faulty If the capacitor is calibrated from a very high position o...

Страница 77: ...is not smooth or the calibration data has a large deviation the calibration result is abnormal you can press ESC the calibration data is invalid Since the metal cutting sensor is a capacitive sensiti...

Страница 78: ...g process press the ESC key After the auto tuning is successful press the Enter key to save the auto tuning result Following detection Enter the detection interface through the panel Function Diagnose...

Страница 79: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 78 SHENZHEN RUIDA TECHNOLOGY CO LTD...

Страница 80: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 79 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 5 BWK Handheld Box Main contents Handheld box button function introduction...

Страница 81: ...wireless handheld box within a certain range 40m to stably and reliably control the cutting machine It is convenient for users to debug and control the machine which improves work efficiency and commu...

Страница 82: ...e Y axis Manually move the Z axis Speed switching when manually moving Return home Set the current coordinate as the positioning point Cancel the current operation in the idle state you can directly r...

Страница 83: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 82 SHENZHEN RUIDA TECHNOLOGY CO LTD Reserved Reserved...

Страница 84: ...ting Control System User Manual V2 0 83 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 6 System Test Main contents XY axis motion test description Z axis motion test instructions Laser machine test descript...

Страница 85: ...he negative limit direction of the XY axis If not please press the Exit button immediately to cancel the movement to avoid detecting the negative limits state And modify the direction polarity in the...

Страница 86: ...ough Function to calibrate the sensor If the calibration curve is smooth and the calibration result is normal you can click enter to save the data 8 On the panel press the Follow button At this time t...

Страница 87: ...form the cutting test 1 Double click to open RDCutist software Click the device option in the lower right corner of the software to connect the card through USB or network cable For details please ref...

Страница 88: ...tting Control System User Manual V2 0 87 SHENZHEN RUIDA TECHNOLOGY CO LTD 4 Gas test On the right side of the software interface first select the gas to be tested Here take Gas 1 as an example and the...

Страница 89: ...2 0 88 SHENZHEN RUIDA TECHNOLOGY CO LTD 5 Laser pulse test On the right side of the software interface first set the spot power correctly then press the Shutter button to open the shutter and then pre...

Страница 90: ...button the cutting head will move along the largest rectangular boundary of the cutting pattern indicating that the cutting head will not exceed the rectangular range when cutting ensuring the safety...

Страница 91: ...DC6563F Standalone Fiber Cutting Control System User Manual V2 0 90 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 7 Alarm Message Description Main contents Alarm message description Alarm processing method...

Страница 92: ...n If the system is incorrectly displayed after repeated power on the mainboard cannot be used normally 7 1 2 Upper and lower limit trigger When the Z axis limit is enabled when the limit switch is tri...

Страница 93: ...Please do the capacitor calibration process again When reinstalling or replacing accessories such as sensors and cables re do the capacitor calibration process The wiring of the sensor cable is not se...

Страница 94: ...loop control an encoder error will occur which may be the following situation The encoder connection is incorrectly Please check the Z axis servo driver wiring The encoder polarity setting is incorrec...

Страница 95: ...Machine protection After the machine protection function is enabled in the manufacturer parameters and the mainboard detects that the machine protection input general input port I8 is in high voltage...

Страница 96: ...ng using the panel The reasons may as following The cable between the panel and the mainboard is not connected correctly Please use the DB9 cable to connect The connection between the panel and the ma...

Страница 97: ...Standalone Fiber Cutting Control System User Manual V2 0 96 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 8 Device Connection Main contents USB drive installation USB device connection Ethernet device con...

Страница 98: ...installation procedures are as follows 1 Download the software at http www rd acs com 2 Double click the RDCutist V1 0 1 01 01Setup exe file in the installation package file to start the installation...

Страница 99: ...Cutist software Click the Link button in the lower right corner of the software 2 Select the default machine name and click the Edit button 3 Set the corresponding machine name the machine name defaul...

Страница 100: ...are as follows 1 Open RDCutist software Click the Device Connection button in the lower right corner of the software 2 Click the Add button to add the network device and then set the network IP addres...

Страница 101: ...d and the connection still fails you can modify the different IP addresses and connect again 4 After the setting is successful click the Enter button to complete the device connection 8 3 1 Panel sett...

Страница 102: ...parameter and press the numeric keys to modify the parameters After the modification is completed select the Settings option Press Enter to enter the parameter settings Important The factory default I...

Страница 103: ...RDC6563F Standalone Fiber Cutting Control System User Manual V2 0 102 SHENZHEN RUIDA TECHNOLOGY CO LTD Chapter 9 Appendix Main contents Common troubleshooting methods...

Страница 104: ...inboard 1 Check if the panel cable 2 Z axis movement can be controlled by XY Axis manual does not move The servo drive is not wired correctly Refer to the user manual for proper wiring Servo drive par...

Страница 105: ...ry with a new one Strong electromagnetic interference nearby Try to avoid electromagnetic interference areas Do not operate the handheld box for a period of time the button press time is too short Do...

Страница 106: ...capacitive sensor causing the nozzle temperature to rising Please check if the lens is clean and the laser is not biased Blowing causes a large change in the detected capacitance value Please check i...

Страница 107: ...n of our company any unit or individual cannot reprint copy or distribute the relevant contents of this product manual If any content changed for this product it is subject to change without notice If...

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