SL08_Rev01
Work Instruction Template
Template Released 8 November 2018
Work Instruction: Install Vintage HVAC Assembly
Vintage HVAC Kit (P/N - 1203AUA00041N)
CONFIDENTIAL DOCUMENT
© 2020 Mahindra Vehicle Sales and Service, Inc. All Rights Reserved.
ROXOR is a registered trademark of Mahindra Vehicle Sales and Service, Inc.
Page 1 of 20
W O R K I N S T R U C T I O N O V E R V I E W
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DO NOT ATTEMPT THIS PROCEDURE IF YOU DO NOT HAVE
PROPER TOOLS, TRAINING, AND FACILITIES.
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Never consider using a two-post lift that is not certified
according to ANSI/ALI ALCTV-2011 or ANSI/UL 201.
(autolift.org)
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Read and follow all instructions provided when installing this
product. Failure to do so may result in placing occupants at
risk of serious injury or death.
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To protect bystanders and the service technician(s), shut
vehicle off, remove the Ignition Key and secure vehicle to
prevent unintended movement.
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Never operate the vehicle in excess of manufacturer’s
specifications.
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Do not remove any of the A/C Component Caps until you are
ready to connect the Pressure Lines.
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If installing the Vintage HVAC Assembly on a vehicle
equipped with an Manual Transmission, it is required that you
also install a Fan Shroud over the cooling fan with:
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Fan Shroud - Part Number 0304FAB00771N
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Refer to
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Installation of Vintage HVAC will require specific components
and holes to be drilled into the vehicle using the provided
Templates.
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For Vintage HVAC kits Shipped ON or BEFORE 9/1/2019,
Paper Templates should have been supplied in your kit.
Contact the ROXOR Customer Care Line if templates were not
provided in your kit. Paper templates will be provided on
request.
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For Vintage HVAC Kits Shipped AFTER 9/1/2019, Templates
are located at the end of the Work Instructions for print on
8.5 x 11 paper. Must click "Actual Size" in Print Settings.
Verify the square on each template is 1" x 1" for accuracy of
print.
T O O L S R E Q U I R E D
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13 mm Socket
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19 mm Socket
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6 mm Allen Wrench
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9/16 mm Wrench
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19 mm Wrench
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22 mm Wrench
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25 mm Wrench
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27 mm Wrench
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32 mm Wrench
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Socket Wrench
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Hose Cutters
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Step Bit Drill Bits
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Temperature Gauge
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19 mm Crows Foot
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27 mm Crows Foot
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32 mm Crows Foot
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Hose Clamps
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Socket Extension
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Swivel Socket Extension
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Protective Eye-wear
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Pry Bars (Large)
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Pry Bar (Thin)
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Torque Wrench (Nm)
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R134A Recovery, Recycling,
and Recharging Machine
T O R Q U E S P E C I F I C A T I O N
Tighten each fastener to the torque specification below:
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M6 Fasteners
– 10 N•m (±1 N•m)
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M8 Fasteners
– 23.5 N•m (±3.5 N•m)
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M10 Fasteners
– 43 N•m (±7 N•m)
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M12 Fasteners
– 90 N•m (±10 N•m)
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Liquid Line
– 17 N•m (±3 N•m)
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Discharge Line
– 24 N•m (±3 N•m)
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Suction Line
– 34 N•m (±7 N•m)
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Pressure Switch - Receiver Drier
– 16 N•m (±2 N•m)
C O M P O N E N T T A B L E
Components
Description
Qty
HVAC Assembly
Left Bracket pre-installed for Manual
Transmission Vehicles-See Drill Holes
Section
P/N-1203CUA00091N
1
1/2" Drain Hose (18")
For EVAP Drain Hole
1
AC Compressor Kit - Includes Compressor,
Brackets and Fasteners
P/N-1203AUA00071N
1
AC Compressor Adjuster Bracket w/ Spacers
- Included within AC Compressor Kit
P/N-1203AUA00071N
1
