Section 5 Operating Instructions
F103/4/5A Manual
www.rottlermfg.com
5-58
Boring a Block
Once the Vertical, Horizontal and In/Out stops have all been entered the Spindle RPM and Feed Rate
need to be entered. This is done on the Set Zeros screen. Once this is done you can go to the Left and/
or Right Bore location screens and bore the cylinders.
Pressing the Bore Left for Bore Right buttons Will Bore all the cylinders that have Green bore button
below them.
Pressing a Bore button once will turn that button Yellow. Any Yellow button will not be bored when the
Bore Left or Right button is pressed.
Double clicking any Bore button will turn all the Bore button yellow EXCEPT the one that was double
click.
Cylinder Bore Mode 4th Axis
NOTE: The program with the 4th axis installed works basically the same as the 3 axis mode.
ONLY the differences in operation and screens will be discussed here. Carefully read through the
3 Axis mode and then the 4th axis mode for operation and building programs.
Select Cylinder Bore and then Through Bore on the control panel. This will bring up the boring program
with the Set Zeros tab shown.
Setting Zeros
The purpose of setting zero points is to give the operator a specific point to build programs from. The
machine also uses these zero points to run the program from. The zero points can be set at any point
in the machines’ travel. Each axis (except the Spindle rotation) will need to have a zero point set for the
machine to operate from.
4th Axis (Rotational) Zero
The Zero position for the 4th (Rotational) Axis should be preset from the factory. If the zero needs to be
reset use the following procedure.
There are three (3) flats cut onto the Head Stock Plate. Use the middle flat to set the rotational zero.
Using an indicator off of the spindle indicate the middle flat to Zero all the way along it. Use the 4th
Axis hand wheel to do this. When the middle flat is indicated in press the 4th Axis Zero button. You 4th
(Rotational) Zero is set.
Finding the In/Out (Y) Axis Zero with 4th Axis
The Head Stock Plate has a hole in it next to the Middle Flat. This hole is centered on the center of the
Main and Cam locator shafts.
Building Programs with the 4th Axis
Program are built the same as in the 3 Axis mode with the exception of setting the Angle for each Bank.
The Left and the Right Locations page each have an Angle Data Box. Here you enter the angle of each
bank from the 4th Axis (Rotational) zero position. The zero position is with the Cam and Crank Locators
lined up vertically.
Example: On a Chevy 350 the Left bank would be positive 45 Degrees and the Right Bank would
be a negative -45 Degrees.
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Страница 27: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 16 F105A Hold Down and Jacking Bolt Locations...
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Страница 30: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 19 F103A Hold Down Jacking Bolt Locations...
Страница 35: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 24 Machine Dimensions Left Side View...
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Страница 226: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 39 3 Go to Setup Electronics Control...
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Страница 253: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 66 Z Axis Lower Bearing and Belleville Washer Stacking Order...
Страница 254: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 67 Z Axis Lower Bearing and Belleville Washer Section View...
Страница 261: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 74 Inner Spindle Lower Section Bearing Section View...
Страница 266: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 1 Machine Parts Front Sheet Metal...
Страница 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Страница 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
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Страница 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Страница 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
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Страница 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Страница 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Страница 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Страница 281: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 16 Counterbalance Cylinder Pop Off Valve Assembly Parts...
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Страница 285: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 20 Spindle Motor Housing Parts Outside...
Страница 286: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 21 HSK Upper Spindle Housing Parts...
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Страница 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
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Страница 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
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Страница 292: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 27 Inner Spindle Lower Section Parts...
Страница 293: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 28 HSK Drawbar Upper Section Parts...
Страница 295: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 30 Column and Spindle Base Retainers...
Страница 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Страница 298: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 33 Pendent Swing Arm Assembly Parts List...
Страница 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Страница 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Страница 301: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 36 X Axis Assembly Drive End Parts...
Страница 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Страница 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Страница 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
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Страница 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Страница 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
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