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Roto-Mix 524-15B, Руководство по сборке, эксплуатации и запасным частям

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1 

FEED MIXER

 

524-15B

 

 
 

ASSEMBLY, OPERATION 

AND PARTS MANUAL 

 

ROTO-MIX

 

P.O. BOX 1724 

3305 E. Wyatt Earp Blvd. 

Dodge City, Kansas 67801 

(620) 225-1142 

 
 
 
 

SERIAL NUMBER ____________

 

 
 
 
 

441908  05/2007 

 

Содержание 524-15B

Страница 1: ...1 FEED MIXER 524 15B ASSEMBLY OPERATION AND PARTS MANUAL ROTO MIX P O BOX 1724 3305 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 SERIAL NUMBER ____________ 441908 05 2007...

Страница 2: ...INFORMATION 6 20 CHAIN TENSION LOADING INSTRUCTIONS 21 23 LUBRICATION CHART 24 524 15 SPECIFICATIONS 25 PTO CHART 26 524 15 TRUCK DIMENSIONS 27 524 15 TRAILER DIMENSIONS 28 524 15 TRAILER DIMENSIONS W...

Страница 3: ...tions provided in the Operator s Manual ROTO MIX recommends that you keep records and receipts you may be asked to prove that maintenance instructions have been followed Operation It is the customer s...

Страница 4: ...Tyrel Corp will repair or replace at their option at no charge any indicator found to be defective F O B Winooski Vermont Defective products must be returned to ROTO MIX freight prepaid within the war...

Страница 5: ...s are in your area and or situation 2 Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe o...

Страница 6: ...ous injury or death This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially ha...

Страница 7: ...as the mixing efficiency may be reduced and unit damage may occur See loading instructions D Remove all moisture drain plugs if the mixer is going to set in the rain or snow E Be sure all shields are...

Страница 8: ...ual Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamili...

Страница 9: ...while in operation Operate the mixer feeder from the operator s seat only Do not exceed load capacity of the mixer feeder See loading instructions Reduce speed when turning or traveling on rough terra...

Страница 10: ...metal object across the posts Use a volt meter or hydrometer Do not charge a frozen battery it may explode Warm battery to 16C 60F AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrat...

Страница 11: ...iveline IMPORTANT To prevent driveline damage adjust tractor drawbar to recommended setting Disengage tractor PTO before turning Remove clevis if equipped Turn offset drawbar down Adjust drawbar lengt...

Страница 12: ...12 SAFETY SIGNS...

Страница 13: ...13 SAFETY SIGNS...

Страница 14: ...14 SAFETY SIGNS...

Страница 15: ...ll Safety Decals Be sure that the installation area is clean and dry Decide on the exact position before you remove the backing paper Remove the smallest portion of the split backing paper Align the d...

Страница 16: ...ure that there are no tools lying on or in the mixer feeder Do not use the unit until you are sure that the area is clear especially children and animals Because it is possible that this mixer feeder...

Страница 17: ...ermediate slopes Avoid sudden starts and stops Pick the levelest possible route when transporting across fields Avoid the edges of ditches or gullies and steep hillsides Be extra careful when working...

Страница 18: ...ren to play on or around the stored unit Make sure parked machine is on a hard level surface and engage all safety devices Wheel chocks may be needed to prevent unit from rolling HIGHWAY AND TRANSPORT...

Страница 19: ...ections etc Be observant of bridge loading ratings Do not cross bridges rated lower than he gross weight at which you are operating Watch for obstructions overhead and to the side while transporting A...

Страница 20: ...s and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on any step or platform Never replace he...

Страница 21: ...ble at the peak of the rotor cycle If the rotor is completely submerged under the mix mixing efficiency may be reduced spillage may occur and damage to the mixer may result Maximum capacity by weight...

Страница 22: ...ill handle small amounts of damp hay but this is done at your own risk ROTO MIX will not warranty bent or broken rotor tubes bent or broken augers or bent hay pans caused from misuse wet hay foreign o...

Страница 23: ...the mixer running at a minimum rotor speed of 4 RPM load prepared hay towards the front of the hay pan on discharge side of mixer For best results when loading with a tractor front end loader or paylo...

Страница 24: ...y 100 hours PTO SHAFTS U JOINTS Grease every 10 to 20 hours GEARBOX Prior to operation remove the uppermost plug and replace with vent plug provided After the first 100 hours of operation drain the in...

Страница 25: ...Auger Sprockets 120 A 48 120 B 13 Rotor Sprocket 120 A 100 Jackshaft Sprockets 100 B 17H 80 B 48 Trk Trl 540 PTO 100 B 15H 80 B 48 1000 PTO Drive Sprockets 80 B 25H Trk Trl 540 PTO 80 B 15H Trl 1000 P...

Страница 26: ...FOR OTHER ENGINE OR TRANSMISISSION APPLICATIONS CONSULT FACTORY 1000 TRACTOR 15 Tooth 15 Tooth DRIVE OPTIONAL 48 Tooth 540 TRACTOR 25 Tooth 17 Tooth DRIVE STANDARD 48 Tooth STATIONARY BELT RATIO 30 HP...

Страница 27: ...8 49 112 120 126 CA 12 44 42 All Dimensions Specifications are Approximate and Subject to Change Without Notice 524 15 TRUCK DIMENSIONS HEIGHT DIMENSIONS BASED ON 38 TRUCK FRAME WITH 20 SPOUT STANDARD...

Страница 28: ...4 15 TRAILER DIMENSIONS HEIGHT DIMENSIONS ARE BASED ON 44 O D TIRES 17 SPOUT STANDARD APPROXIMATE WEIGHT 524 15 ON TRAILER 12 500 lbs W HAY PROCESSOR 13 250 lbs INCREASE DIMENSIONS BY 4 W H E N O P T...

Страница 29: ...94 to 102 47 to 51 43 1 4 45 1 4 53 1 2 55 1 2 48 CONVEYOR 36 CONVEYOR 24 CONVEYOR 524 15 TRAILER DIMENSIONS WITH CONVEYOR All Dimensions Specifications are Approximate and Subject to Change Without N...

Страница 30: ...STATIONARY DIMENSIONS 125 4 3 4 2 1 2 180 2 OPTIONAL HAY PROCESSOR 215 12 32 30 128 38 1 2 16 16 1 2 22 APPROXIMATE WEIGHT LESS MOTOR 524 15 STATIONARY 10 500 LB WITH HAY PROCESSOR 11 250 LB All Dime...

Страница 31: ...31 524 15 MOUNTING DIMENSIONS All Dimensions Specifications are Approximate and Subject to Change Without Notice...

Страница 32: ...32 524 15 MOUNTING DIMENSIONS All Dimensions Specifications are Approximate and Subject to Change Without Notice...

Страница 33: ...DOOR ASSEMBLY 53 LUBRICATION ASSEMBLY OIL BATH 54 STAGGERED ROTOR ASSEMBLY 55 3 ARM ROTOR ASSEMBLY 56 5 ARM ROTOR ASSEMBLY 57 TOP BOTTOM AUGER ASSEMBLY 58 FRONT END BEARING ASSEMBLY 59 DRIVE ASSEMBLY...

Страница 34: ...QTY 1 A 780080 PUSH BUTTON SWITCH PANEL B 780081 JOYSTICK PANEL 1 2 781055 TRUCK TO MIXER WIRE ASSEMBLY 1 3 780123 HYDRAULIC CONTROL VALVE 1 WIRING SCHEMATIC FOR STRAIGHT DOOR 3 1 2 YELLOW RED YELLOW...

Страница 35: ...STICK ASSEMBLY BOTTOM TOP TO 12 VOLT BROWN BROWN RED GREEN YELLOW GREEN RED YELLOW REF NO PART NO DESCRIPTION QTY 1 781056 SWITCH WIRE ASSEMBLY 1 2 185575 JOYSTICK BRACKET 1 3 357705 JOYSTICK SWITCH 1...

Страница 36: ...O DESCRIPTION QTY 1 362209 HYDRAULIC VALVE 12V DOUBLE 1 1A 362206 12V SING MV5 HYD VLV MVSR 1500 10 50 12 TD 2 2 368030 FITTING 9 16 MOR x 3 8 FPSW 90 4 3 368115 FITTING 9 16 MOR x 3 8 FPSW STRT 2 1A...

Страница 37: ...EF NO PART NO DESCRIPTION QTY 1 362209 HYDRAULIC VALVE 12V DOUBLE 1 2 368115 FITTING 9 16 MOR x 3 8 FPS 2 3 368024 FITTING 45 SWIVEL 9 16 MOR x 3 8 FPS 2 4 368030 FITTING 90 SWIVEL 9 16 MOR x 3 8 FPS...

Страница 38: ...4040 SHEAVE 1B 4 0 V BELT 1 3 189053 HYDRAULIC PUMP BRACKET 1 4 362017 HYDRAULIC PUMP D17AA2A 1 5 368050 FITTING 7 8 MOR x 3 4 FPSW 90 1 6 368512 FITTING 3 4 MP x 3 4 PUSH LOCK BARB 1 7 368040 FITTING...

Страница 39: ...1 2 870477 OIL RESERVOIR WELDMENT 1 3 352400 OIL FILTER ASSEMBLY 1 A 362403 FILTER HEAD B 352440 FILTER ELEMENT 4 362504 SUCTION SCREEN 1 5 368512 FITTING 3 4 MP x 3 4 PUSH LOCK BARB 1 6 368665 FITTIN...

Страница 40: ...PUMP ASSEMBLY 1 2 780205 RESERVOIR ASSEMBLY 1 3 780123 HYDRAULIC VALVE ASSEMBLY 1 4 781059 HYD HOSE ASSY 3 8 x 20 w 3 8 MP ENDS 1 5 184291 HYD HOSE ASSY 3 4 x 144 SUCTION LINE 1 6 781073 HYD HOSE ASSY...

Страница 41: ...RESERVOIR ASSEMBLY 1 5 410852 EYEBOLT 3 8 X 8 1 6 185488 2 0 PASSING LINK CHAIN x 18 1 7 410008 PULL SPRING 1 1 4 x 5 1 4 1 8 872136 PUMP LEVER ARM WELDMENT 1 9 412416 1 SET COLLAR 2 10 324040 BELT SH...

Страница 42: ...003 COTTER PIN 5 32 X 1 1 4 3 6 402512 FLAT WASHER 3 4 SAE 3 7 184267 DOOR CYLINDER MARKER CLAMP 1 8 780109 HYDRAULIC CYLINDER 2 X 8 WITH FITTINGS 1 A 364055 HYDRAULIC CYLINDER 2 X 8 CYLINDER ONLY 1 B...

Страница 43: ...1 4 872349 BEARING BRAKE MOUNT WELDMENT 1 5 189105 BEARING BRAKE BLOCK UHMW 1 6 189106 HAND KNOB BOLT SUPPORT 1 7 407047 CARRIAGE BOLT 3 8 16 X 3 1 8 410305 HAND KNOB 1 9 189112 BRAKE ARM 1 10 150387...

Страница 44: ...850107 17 SPOUT WELDMENT NO MAGNET 1 2 150383 SPOUT PIVOT TUBE 1 3 183152 SPOUT BACK UP ANGLE 1 4 850050 SPOUT CYLINDER TOP BRACKET WELDMENT 1 5 750019 SPOUT CYLINDER ASSEMBLY 1 1 2 x 8 1 5A 400712 H...

Страница 45: ...NGLE 1 4 850050 SPOUT CYLINDER TOP BRACKET WELDMENT 1 5 750019 SPOUT CYLINDER ASSEMBLY 1 1 2 x 8 1 5A 400712 HEX JAM NUT 3 4 16 1 5B 850053 SPOUT CYLINDER LUG 1 6 400205 HEX NUT 5 16 18 10 7 402005 SP...

Страница 46: ...LDMENT 1 2 150299 SPOUT MAGNET GUARD 1 3 357005 ARCO PLATE MAGNET AM 2200 2 4 400205 HEX NUT 5 16 18 20 5 402005 LOCKWASHER 5 16 20 6 402405 FLAT WASHER USS 5 16 4 7 407021 CARRIAGE BOLT 5 16 18 x 1 1...

Страница 47: ...47 REF NO PART NO DESCRIPTION QTY 1 A 150384 SPOUT RUBBER 17 SPOUT 1 B 150403 SPOUT RUBBER 20 SPOUT 1 2 150150 SPOUT RUBBER END PLATE 2 3 183152 SPOUT BACK UP ANGLE 1 SPOUT RUBBER 3 1 2...

Страница 48: ...48 CHAIN CONVEYOR ASSEMBLY 18 12 9 3 13 1 10 2 5 1 11 6 4 8 7 20 17 15 16 14 11 21 19...

Страница 49: ...WELDMENT 874122 48 L x 48W CONVEYOR PAN WELDMENT 1 13 874128 24 L x 48 W CONVEYOR WELDMENT 874136 36 L x 48 W CONVEYOR WELDMENT 874124 48 L x 48 W CONVEYOR WELDMENT 1 14 188304 CONVEYOR SPOUT RUBBER B...

Страница 50: ...MOR X 1 2 FPSW 2 9 368031 FITTING 1 2 MP X 1 2 FPSW 90 4 10 368028 FITTING 1 2 X 3 8 FPSW 2 11 368007 FITTING 3 8 MP X 3 8 FPSW 90 109 ORFICE 2 12 364060 HYDRAULLIC CYLINDER 2 X 16 1 13 362283 HYDRAUL...

Страница 51: ...2 MP x 1 2 FPSW 90 4 9 368028 FITTING 1 2 x 3 8 FPSW 90 2 10 368007 FITTING 3 8 MP x 3 8 FPSW 90 109 ORFICE 4 11 364060 HYDRAULIC CYLINDER 2 x 16 26 1 4 CC 1 12 362283 HYDRAULIC FLOW CONTROL VALVE 1...

Страница 52: ...4 185491 HINGE PLATE 2 5 185493 HINGE WASHER 2 6 185303 TRAILER SCALE ARM ANGLE 2 7 184283 HOSE CARRIER 1 8 185492 LOCKING HANDLE 1 2 1 9 401108 HEX LOCKNUT 1 2 1 10 405714 HHCS 1 2 x 4 1 2 1 11 40020...

Страница 53: ...AM LOCK 2 6 370319 CAM LOCK HANDLE 2 7 370317 CAM LOCK BOTTOM PLATE 4 8 370316 CAM LOCK TOP PLATE 4 9 189503 CAM LOCK SPACER 4 10 872639 OIL BATH CENTER CHANNEL 1 11 850585 524 LARGE OIL BATH DOOR 1 1...

Страница 54: ...12 3 16 COPPER GREASE LINE X 69 2 A INPUT SHAFT BEARING E ROTOR BEARING 4 185044 3 16 COPPER GREASE LINE X 39 1 B FRONT JACKSHAFT BEARING 5 185341 3 16 COPPER GREASE LINE X 48 2 C REAR JACKSHAFT BEARI...

Страница 55: ...PLTD 3 8 x 1 1 4 108 4 401106 3 8 16 HEX NYLOC NUT 5 PLTD 108 5 402406 FLAT WASHER 3 8 ID x 1 OD 108 6 407102 CAR BOLT 1 2 13 X 1 1 2 72 7 400908 1 2 13 HEX C LOCKNUT 72 8 402408 FLAT WASHER 1 2 ID x...

Страница 56: ...ND WIPER STRAP 6 5 150343 CENTER WIPER STRAP 3 6 150346 END PLASTIC WIPER 6 7 150345 CENTER PLASTIC WIPER 3 8 410005 2 1 2 X 24 X 410 COMPRESSION SPRING 6 9 406489 3 4 10 x 6 HHCS 6 10 400912 3 4 10 H...

Страница 57: ...WIPER STRAP 10 5 189343 CENTER WIPER STRAP 5 6 150346 END PLASTIC WIPER 10 7 150345 CENTER PLASTIC WIPER 5 8 410005 2 1 2 x 24 X 410 COMPRESSION SPRING 10 9 406489 5 8 10 x 6 HHCS 10 10 400912 3 4 10...

Страница 58: ...81625 FLIGHT RH 16 OD x 6 5 8 ID x 1 4 x 14 PITCH 11 8 382023 FLIGHT LH 20 OD x 6 5 8 ID x 3 8 x 20 PITCH 1 2 9 150126 TOP AUGER PADDLE 3 10 850127 BOTTOM AUGER 1 2 FLIGHT WELDMENT 1 11 382021 FLIGHT...

Страница 59: ...LY FROM SERIAL 890573481 TO PRESENT REF NO PART NO DESCRIPTION QTY 1 340436 LB F3Y235N 2 3 16 4 BOLT FLANGE BEARING 1 2 340437 LB F3Y239N 2 7 16 4 BOLT FLANGE BEARING 1 3 340446 LB F247 2 15 16 4 BOLT...

Страница 60: ...MBLY FROM SERIAL 890573481 TO PRESENT 1 2 3 4 5 6 8 10 9 30 28 15 14 12 10 9 24 13 20 18 17 16 19 21 29 11 31 26 9 10 25 24 23 22 27 21 43 43 37 40 36 34 32 33 42 37 40 34 33 34 42 38 43 41 33 34 43 3...

Страница 61: ...30825 80 B 25H SPRKT 540 PTO TRK TRL 330805 80 B 15H SPRKT 1000 PTO TRL 1 19 342048 3 REX MB 2300 BEARING 4 BOLT 1 REF PART DESCRIPTION QTY 20 850521 100 B 54 SPRKT WELDMENT 1 21 850520 120 B 26 SPROC...

Страница 62: ...62 524 STATIONARY DRIVE ASSEMBLY 1 2 21 22 23 24 3 4 7 5 6 8 18 19 20 17 12 14 16 15 13 9 11 10...

Страница 63: ...ING 1 11 185484 5 16 SQ KEY x 2 1 12 781001 ELEC BELT SHIELD DOOR ASSEMBLY 1 13 325106 5V 1060 V BELT 2 14 324009 5V 3 GROOVE 9 25 SF BELT SHEAVE 1 15 336031 1 7 8 SQ BUSHING 1 16 185485 1 2 SQ KEY x...

Страница 64: ...RING CUP 18620 4 4 344210 GEARBOX BEARING 1 3 4 T 18690 4 5 344220 3 1 LOW SPEED GEAR 1 6 344213 OPEN END CAP 02 23 00166 400 2 7 344209 GEARBOX SEAL 1 3 4 CR 18039 2 8 344223 LOW SPEED SHAFT 1 3 4 1...

Страница 65: ...4 183319 TRUCK JACKSHAFT BRACKET 2 5 780494 1280 DRIVESHAFT ASSY 1 3 8 x 1 3 8 1 A 338422 1 3 8 SPICER YOKE 2 B 338435 SPICER 1280 CROSS KIT 2 C 338053 SPICER DRIVESHAFT SPLINE TUBE ASSY 1 6 344023 3...

Страница 66: ...1 2 338443 W 2400 CROSS KIT 2 3 338473 WALTERSHIED 10 METRIC ROLL PIN 2 4 338450 W 2400 INBOARD YOKE 1 5 338447 W 2400 OUTER PROFILE 2aL 1 6 338448 W 2400 INNER PROFILE 1b 1 7 338452 W 2400 INBOARD YO...

Страница 67: ...BEARING 3 5 183277 BEARING HANGER TRAILER UNIT 1 6 341028 1 3 4 PABCO BKP28T TP W BRG 1 7 150386 524 DRIVELINE 147 1 8 850136 524 TRAILER BEARING PLATE WELDMENT 1 9 185299 CARRIER BEARING ANGLE 1 10 7...

Страница 68: ...473 ROLL PIN METRIC 10 2 4 338450 INBOARD YOKE TRACTOR END 1 5 338474 INNER PROFILE TRACTOR END 1 6 338467 OUTER PROFILE MIXER END 1 7 338452 INBOARD YOKE MIXER END 1 8 338449 YOKE MIXER END 1 9 33848...

Страница 69: ...ALE MOUNT MIXER PAD 4 2 182915 LOADCELL CAGE PLATE 8 3 185997 3 8 SCALE PAD 8 4 870501 CHECK ROD WELDMENT 2 5 872245 OFFSET CHECK ROD WELDMENT 2 6 870519 MIXER SCALE CHECK WELDMENT 2 524 TRAILER LOADC...

Страница 70: ...70 524 TRAILER WIEGH BAR ASSEMBLY REF NO PART NO DESCRIPTION QTY 1 189294 WEIGH BAR MIXER PAD 4 2 872360 2 1 2 T BAR WELDMENT 4 3 860055 2 1 2 BAR BLOCK WELDMENT 4 3 2 1...

Страница 71: ...TION QTY 1 870527 SCALE FRAME WELDMENT 1 2 182998 TRUCK FRAME BRACKET 4 3 870519 MIXER CHECK WELDMENT 2 4 872053 OFFSET CHECK ROD 1 5 870501 CHECK ROD 3 6 182881 SCALE MOUNT MIXER PLATE 4 7 182915 LOA...

Страница 72: ...FRAME ASSEMBLY REF NO PART NO DESCRIPTION QTY 1 872163 524 TRUCK WEIGH BAR FRAME 1 2 872159 2 1 2 WEIGH BAR MOUNT WELDMENT 4 3 182998 TRUCK FRAME BRACKET 4 4 185609 BART MOUNT MIXER PAD 4 1 3 4 2 WEL...

Страница 73: ...NO PART NO DESCRIPTION QTY 1 850150 524 STATIONARY SCALE FRAME WELDMENT 1 2 870501 SCALE CHECK ROD WELDMENT 2 3 871053 TRAILER CHECK ROD WELDMENT 2 4 870519 MIXER SCALE CHECK WELDMENT 2 5 182881 SCAL...

Страница 74: ...1 CLEVIS INSERT 1 3 357400 BATTERY BOX WITH STRAP 1 4 870972 TRAILER AXLE WELDMENT 1 5 870733 TRAILER BUMPER WELDMENT 1 6 184598 TRAILER BUMPER EXTENSION 2 7 870931 TRAILER FRAME WELDMENT 1 8 750111 T...

Страница 75: ...04 SEAL 4 563 x 6 001 CR43771 1 9 372309 DUST CAP 20 000 LB HUB 1 10 400033 OUTER NUT 3 8 THICK x 2 5 8 ID 1 11 400034 INNER NUT 3 8 THICK x 3 5 8 ID 1 12 400102 LUG NUT RIGHT HAND 3 4 10 13 400103 LU...

Страница 76: ...1 4A 368007 RESTRICTOR FITTING 3 8 MP x 3 8 FPSW 90 2 4B 364954 CYLINDER ROD 2 x 8 x 1 1 16 DIA 1 4C 364055 CYLINDER 2 x 8 STROKE 1 4D 354400 REPAIR KIT 2 HYDRAULIC CYLINDER 1 5 781055 TRUCK TO MIXER...

Страница 77: ...SS BAR WELDMENT 1 5 189127 HAY TUBE SLEEVE RETAINER 1 6 872355 HAY PAN CENTER BEARING WELDMENT 1 7 850302 524 HAY PAN BAFFLE WELDMENT 1 8 872354 HAY PAN REAR BEARING WELDMENT 1 9 189128 CROSS BAR PLAT...

Страница 78: ...2 5 412325 CABLE BRAKE WINCH 1000LB 1 6 850066 CABLE PULLEY BRACKET WELDMENT 1 7 150186 CABLE WINCH MOUNT PLATE 1 8 850090 HAY PAN CABLE ARM WELDMENT 1 9 850105 CORNER PULLEY BRACKET WELDMENT 1 10 150...

Страница 79: ...50154 BEARING SLIDE FRAME WELDMENT 1 3 150418 BEARING SLIDER PLASTIC 2 4 405752 HHCS 5 8 X 1 1 2 5 5 405656 HHCS 3 8 X 1 3 4 2 6 405655 HHCS 3 8 X 1 1 2 2 7 402406 FLAT WASHER 3 8 4 8 402006 LACK WASH...

Страница 80: ...FENDERS MUD FLAPS REF NO PART NO DESCRIPTION QTY 1 872108 FENDER WELDMENT 2 2 183087 MUD FLAP STRAP 4 3 370202 FRONT MUD STRAP 2 4 370200 REAR MUD STRAP 2 5 872120 MUD FLAP BRACKET WELDMENT 2 2 3 1 1...

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