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Safety instructions

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Please read these assembly instructions 
carefully prior to installation and ensure 
adherence to all safety instructions.

Always ensure adherence to all relevant 

Work 

Safety regulations 

 and that all technology is 

state-of-the-art, in particular where relevant to 
roof work 

Important:

 With this type of assembly, it 

may not be possible to completely empty the 
collectors. For this reason, the solar system 
should only be filled with a mixture of water 
and antifreeze. This means that it is also 
essential to top up the collectors with antifreeze 
after pressure or functional tests! 

Important:

 If collectors are stored prior to 

assembly, always ensure that they are never 
stored in the open air, lying on their glass sur-
face and/or uncovered, as this may allow mois-
ture to penetrate the vent holes in the frame. 
When installing the collector connectors, please 
bear in mind that they are soft-annealed, so 
counter-pressure should always be applied 
when tightening the ½” threaded joint! Failure 
to do so may result in damage to the collector!

  Safety instructions

  Work Safety regulations 

and state-of-the-art tech-
nology

•   Roof installations: DIN 18338  

Roof covering and roof sealing works, 
DIN 18339 Sheet-metal works, DIN 18451 
Scaffolding works.

•   Connecting thermal solar systems:  

DIN 4757 Parts 1 and 3.

•   Electrical connection: VDE 0100 Setting up 

electrical equipment, VDE 0185 general 
information for erecting lightning protection 
systems, VDE 0190 main equipotential 
bonding of electrical systems, DIN 18382 
electrical cable and wiring system in 
buildings.

The professional builders associations provide 
detailed information on accident prevention 
regulations!

Proper use of ladders

Ladders should only be used for a working 
height below 5 m. Position the ladder at an 
angle of 65° to 75° and secure. The top end 
of the ladder must extend at least 1 m above 
exit point.

Fall protection

If working at a height above 3 m, always 
use fall protection equipment when working 
on sloping roofs (20° to 60°) (VBG 37, § 8). 
The vertical distance for a workplace safety 
device (roof safety platform or other kind of 
protective roof barrier) is max. 5 m. A safety 
harness may also be used as fall protection. 
Secure universal fastening safety anchors to 
load-bearing parts above the worker. Do not 
use ladder hooks!

Protection against falling objects

Access routes and workplaces located below 
the work site must be protected against falling 
objects. These areas must be clearly signed and 
cordoned off.

Information is also available on the  
Roth Hotline: 0 64 66/9 22-2 66

Содержание Heliostar 218 S4

Страница 1: ...ENERGY AND SANITARY SYSTEMS Heliostar 252 S4 and 218 S4 FREE STANDING INSTALLATION vertical ASSEMBLY INSTRUCTIONS Construction type approved Reg no 011 7S819 F ...

Страница 2: ...ng and roof sealing works DIN 18339 Sheet metal works DIN 18451 Scaffolding works Connecting thermal solar systems DIN 4757 Parts 1 and 3 Electrical connection VDE 0100 Setting up electrical equipment VDE 0185 general information for erecting lightning protection systems VDE 0190 main equipotential bonding of electrical systems DIN 18382 electrical cable and wiring system in buildings The professi...

Страница 3: ...d insert it in the immersion sleeve as far as it will go Finally push the rubber coupler back on again until the ridge catches on the collector frame If you need to extend the sensor wire you can use a wire cross section of 2 x 0 75 mm2 up to a length of 50 m For a longer length you require a cross section of 2 x 1 5 mm2 To protect the connected controller and the sensor against power surges we re...

Страница 4: ... 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 2 10 m 2 10 m 2 10 m 2 10 m 2 10 m 1 64 m 1 64 m 1 64 m 1 64 m 1 64 m 3 60 m Vertical collector installation Heliostar 218 S4 0 8 m 1 20 m 2 40 m 1 1 2 m 4 80 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 1 82 m 1 82 m 1 82 m 1 82 m 1 82 m 1 36 m 1 36 m 1 36 m 1 36 m 1 36 ...

Страница 5: ...tanding installation fixing Basic set H Vertical free standing installation fixing Extension set H Item Material No Description Quantity 1 1125005701 C section 36 x 30 x 1900 mm F3 1 2 1150002871 Hex bolt M10 x 30 DIN 933 galvanized 2 3 1150002874 Hex bolt M10 x 60 DIN 933 galvanized 3 4 1150002840 Hex nut M10 DIN 985 EN ISO 10511 galvanized 5 5 1150006885 Washer 10 5 mm DIN 125 galvanized 5 6 115...

Страница 6: ...w in the mounting rail using the U section 2 Using a washer and nut affix this to the vertical mounting rail fully insert in end long slot 3 It is essential to ensure that the vertical mounting rail is pushed down until the two rails are aligned see white line in photo ...

Страница 7: ...n the T connector and affix gently with a washer and nut 6 The thus prepared connecting piece is inserted in the mounting rail and fixed This process must be repeated and the connecting piece inserted in the bottom of the vertical rail and the inclined rail 7 The procedure followed thus far should be repeated to assemble the second triangle 7 4 Assembly instructions Assembly steps 5 6 7 ...

Страница 8: ... serves to position the horizontal rail when assembling the Heliostar 252 S4 the lower one is for assembling the Heliostar 218 S4 9 The horizontal rail is to be inserted into the U shaped profile using M10 x 60 screws and pushed into the mounting rail completely 10 The distance from the outer edge of the inclined rail should be 75 mm from the horizontal rail 11 After the upper horizontal rail has ...

Страница 9: ...be fixed to the ground 2 holes are to be marked in each T connector for this The frame is to be moved to the side and the holes are to be made using a 12 mm masonry drill bit Then the 12 mm plugs are knocked into the holes the frame is to be put back on the holes and fixed to the ground with the 8 x 60 mm wood screws 15 After the frame has been fixed to the ground the Heliostar collector is to be ...

Страница 10: ...e side slot of the horizontal mounting rail using an M10 x 30 screw washer and nut 18 Completed side mount 19 22 A diagonal flow should be ensured when operating an individual collector and any further collectors To do this the end and connection plugs are to be fastened as shown with an appropriate locking ring Important Ensure that the plug in system is always sufficiently lubricated 16 19 20 ...

Страница 11: ...ting rail connectors for the top and bottom mounting rail as shown in the photo 24 Place the washer and nut on the other side of the connector and tighten gently by hand 25 Push the connecting elements halfway into the mounting rail and turn 23 Assembly steps 24 25 26 21 22 ...

Страница 12: ...unting rail 28 Depending on the number of Heliostar collectors you are installing create the next triangle as described at the beginning of these instructions 29 Insert the top and bottom horizontal mounting rail and secure in place 30 Repeat this process until you have mounted all the Heliostar collectors 27 ...

Страница 13: ...ollectors together using the plug in system sleeve nipple Important Ensure that the plug in system is always sufficiently lubricated 32 33 Use the locking ring to connect the plug in system that has been pushed together 34 Secure the first and last Heliostar collector with the side mounting brackets 31 32 33 34 ...

Страница 14: ...couplings ensure that they fit correctly When tightening the threaded connections always hold the collector up in position Failure to do so may cause irreparable damage to the collector A diagonal flow should be ensured with this method of operation To do this end plugs are to be attached as shown in pictures 21 to 24 and installed with a locking ring Important It should be ensured during assembly...

Страница 15: ...8 2 52 2654 3068 277 320 20 m 2 18 2 52 Individual calculation in accordance with DIN 1055 4 Minimum clearance to roof edge The installation engineer bears sole responsibility for ensuring that the collectors are adequately anchored on open ground or on the roof particularly if the location is subject to strong winds Any data pertaining to weight contained in these assembly instructions is provide...

Страница 16: ... in system Collector yield annual over 525 kWh m2 a Intended use To heat water and support the heating system Idle temperature 208 C Pressure loss 17 8 mbar at 233 kg h 41 9 mbar at 485 kg h Slope angle range 20 to 50 Technical data 1 1 super transparent safety glass 2 circumference profile 3 highly selective coated full surface absorber 4 Fixing points 5 60 mm thick heat insulation 6 Grooves for ...

Страница 17: ...Serial number ________________________________________ ________________________________________ Alignment Quantity ___________________________ Gross surface area total ___________________________ Circuitry Use of the solar heating equipment Preparation of domestic water Domestic water with heating support Other Control system Roth BW control system Roth BW H control system Roth BW H Comfort contro...

Страница 18: ...ubject to technical modifications ROTH WERKE GMBH Am Seerain 2 D 35232 Dautphetal Phone 49 0 64 66 9 22 0 Fax 49 0 64 66 9 22 1 00 Hotline 49 0 64 66 9 22 2 66 Email service roth werke de www roth werke de ...

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