Rotex RHYKOMB33AA, Инструкция по установке и эксплуатации

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Table of contents
Installation and operation manual
3
RHYKOMB33AA
ROTEX HPU hybrid gas boiler module
4P353068-1 – 2013.07
Table of contents
1 About the product 4
2 About the documentation 4
2.1 About this document.................................................................. 4
3 General safety precautions 4
3.1 About the documentation........................................................... 4
3.1.1 Meaning of warnings and symbols.............................. 4
3.2 For the installer.......................................................................... 5
3.2.1 General ....................................................................... 5
3.2.2 Installation site ............................................................ 5
3.2.3 Water .......................................................................... 6
3.2.4 Electrical ..................................................................... 6
3.2.5 Gas ............................................................................. 6
3.2.6 Gas exhaust................................................................ 6
3.2.7 Local legislation .......................................................... 7
4 About the box 7
4.1 Gas boiler .................................................................................. 7
4.1.1 To unpack the gas boiler............................................. 7
4.1.2 To remove the accessories from the gas boiler .......... 8
5 About the units and options 8
5.1 Identification .............................................................................. 8
5.1.1 Identification label: gas boiler...................................... 8
5.2 Possible combinations of units and options............................... 8
5.2.1 List of options for gas boiler ........................................ 8
6 Preparation 9
6.1 Preparing the gas boiler installation .......................................... 9
7 Installation 9
7.1 Opening the units ...................................................................... 9
7.1.1 To open the gas boiler ................................................ 9
7.1.2 To open the switch box cover of the gas boiler........... 10
7.2 Mounting the gas boiler ............................................................. 10
7.2.1
To install the gas boiler ............................................... 10
7.2.2 To install the condensate trap..................................... 10
7.3 Condensate pipe work............................................................... 11
7.3.1
Internal connections.................................................... 11
7.3.2 External connections................................................... 12
7.4 Connecting the water piping ...................................................... 12
7.4.1
Connecting the water piping of the gas boiler............. 12
7.4.2 To fill the space heating circuit.................................... 13
7.5 Connecting the electrical wiring................................................. 13
7.5.1
To connect the main power supply of the gas boiler... 13
7.5.2 To connect the communication cable between gas
boiler and indoor unit .................................................. 14
7.6 Connecting the gas piping ......................................................... 14
7.6.1
To connect the gas pipe.............................................. 14
7.7 Connecting the boiler to the flue gas system............................. 15
7.7.1
To change the gas boiler to 80/125 concentric
connection................................................................... 15
7.7.2 To change the 60/100 concentric connection to a
dual pipe connection ................................................... 15
7.7.3 Calculate the total piping length.................................. 15
7.7.4 Appliance categories and pipe lengths ....................... 16
7.7.5 Applicable materials.................................................... 17
7.7.6 Flue pipe position........................................................ 17
7.7.7 Insulation of the gas exhaust and air intake................ 18
7.7.8 Fitting a horizontal flue system ................................... 18
7.7.9 Fitting a vertical flue system........................................ 18
7.7.10 Plume management kit ............................................... 18
7.7.11 Flues in voids .............................................................. 19
7.8 Finishing the gas boiler installation............................................ 19
7.8.1
To close the gas boiler................................................ 19
7.8.2 To install the cover plate ............................................. 19
8 Configuration 19
8.1 Gas boiler .................................................................................. 19
8.1.1
Overview: Configuration.............................................. 19
8.1.2 Basic configuration...................................................... 20
9 Operation 24
9.1 Overview: Operation.................................................................. 24
9.2 Heating ...................................................................................... 24
9.3 Domestic hot water.................................................................... 24
9.4 Operation modes ....................................................................... 24
10 Commissioning 25
10.1 To perform an air purge on the gas supply................................ 25
10.2 To perform a test run on the gas boiler ..................................... 25
11 Maintenance and service 26
11.1 Maintenance safety precautions................................................ 26
11.1.1
Opening the gas boiler................................................ 26
11.2 To disassemble the gas boiler................................................... 26
11.3 To clean the inside of the gas boiler.......................................... 27
11.4 To assemble the gas boiler ....................................................... 27
12 Troubleshooting 28
12.1 General guidelines..................................................................... 28
12.2 Solving problems based on symptoms...................................... 28
12.2.1
Symptom: The burner does NOT ignite ...................... 28
12.2.2 Symptom: The burner ignites noisily........................... 28
12.2.3 Symptom: The burner resonates ................................ 29
12.2.4 Symptom: No space heating....................................... 29
12.2.5 Symptom: The power is reduced ................................ 29
12.2.6 Symptom: Space heating does NOT reach the
temperature................................................................. 29
12.2.7 Symptom: No domestic hot water ............................... 29
12.2.8 Symptom: Hot water does NOT reach the
temperature................................................................. 29
12.3 Solving problems based on error codes .................................... 29
12.3.1
Error codes: Overview ................................................ 30
13 Glossary 30
14 Technical data 31
14.1 Components .............................................................................. 31
14.1.1
Components: Gas boiler ............................................. 31
14.2 Wiring diagram .......................................................................... 32
14.2.1
Wiring diagram – components: Gas boiler.................. 32
14.3 Technical specifications............................................................. 33
14.3.1
Technical specifications: Gas boiler............................ 33