Rotabroach 100/1T Скачать руководство пользователя страница 1

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Magnetic drilling & tapping machine

Model Number Element 100/1T, Element 100/3T

This machine (Serial Number ...........................) is CE approved.

Rotabroach Ltd

Burgess Road

Sheffield, South Yorkshire

United Kingdom

S9 3WD

Tel: +44 (0) 114 2212 510

Fax: +44 (0) 114 2212 563

Email: [email protected]

Website: www.rotabroach.co.uk

Содержание 100/1T

Страница 1: ... Element 100 1T Element 100 3T This machine Serial Number is CE approved Rotabroach Ltd Burgess Road Sheffield South Yorkshire United Kingdom S9 3WD Tel 44 0 114 2212 510 Fax 44 0 114 2212 563 Email info rotabroach co uk Website www rotabroach co uk ...

Страница 2: ...nual Original Instructions Aug 2016 2 Thank you for purchasing our Element 100 magnetic drill We would really like your feedback on the machine Other products by Rotabroach Thank you for your purchase of our product ...

Страница 3: ... hole making problems 12 15 Wiring diagram 13 16 Exploded view of machine 15 17 Exploded view of motor and gearbox 18 18 Control panel parts and list 21 19 Pipe adapter kit RD2311 22 20 Fitting the chuck 23 21 Maintenance 24 22 Trouble shooting 25 23 Cutter selection and speeds 26 24 Warranty statement 27 P N List of Contents with Magnetic Drill Unit RDD4126 16mm Chuck CA130 Arbor assembly 6mm hex...

Страница 4: ...ep them away from the work area 6 Store idle tools when not in use All tools should be stored in a dry locked up place out of reach of children 7 Do not apply too much force through the machine It will do a better and safer job at the feeds for which it was designed 8 Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use this tool for purposes not intended e g d...

Страница 5: ...t operate the tool when you are tired Do not operate the machine when under the influence of alcohol or any illegal substances 23 Check for damaged or missing parts before use of the tool it should be carefully checked to determine that it will operate properly for its intended function 24 The use of any accessory or attachment other than ones recommended in this instruction manual may present a r...

Страница 6: ...Weight 24 8kgs 24 5kgs Element 100 1T Element 100 3T Vibration total values triax vector sum in accordance with EN61029 1 Vibration emission value ah 3 862m s2 Uncertainty K 1 5m s Vibration emission value ah 3 824 m s Uncertainty K 1 5m s Level of sound pressure in accordance with EN61029 1 Sound pressure LpA 89 0 dB A Acoustic power LwA 102 0 dB A Uncertainty K 3dB A Sound pressure LpA 88 0 dB A...

Страница 7: ...f coolant is used and that care is taken to ensure that coolant does not enter the motor unit Cutting tools may shatter always position the guard over the cutter before activating the machine Failure to do so may result in personal injury On completion of the cut a slug will be ejected When not in use always store the machine in a safe and secure location Always ensure that approved ROTABROACH age...

Страница 8: ...ack to the green zone Red Zone Overload Back off immediately as too much force will cause the motor to cut off if you continue CutSmart Technology Designed for you to get the most out of your machine and your cutters CutSmart has an easy to read panel that indicates when you are drilling with too much force which will damage the machine and the cutters Allow the cutter to do the work and you will ...

Страница 9: ... recommended for the drill size being used 4 Turn the motor on in the forward direction 4 5 Drill the hole to the recommended tapping size for the thread to be cut 6 Without disengaging the magnet replace the drill with the tap 7 Set the spindle speed to the required tapping speed required 8 Start the drill spindle in the forward direction 4 and feed the tap into the hole until it begins to cut On...

Страница 10: ...ctor Positions show Left and Right depicting an available range of 240 700 min 10 MAGNET DETECTION It is advised that when working on thin material a packing piece should be used to increase the material thickness under the magnet Working on thin material without a packing piece will reduce the magnet holding force It is advised that the drill is to be operated on ferrous material 12mm thick and a...

Страница 11: ...RS 12 MOUNTING OF CUTTERS The machine has been made to accept cutters having 19 05mm 3 4 31 75mm 1 1 4 dia Weldon shanks The following procedure is to be used when mounting cutters With the machine in the upright position ensure the Arbor Assembly CA130 is fully inserted into Arbor Spindle RDD4022 Take appropriate pilot and place through the hole in cutter shank Insert shank of cutter into bore of...

Страница 12: ... parts Replace part or parts Adjust where necessary 3 Excessive drilling pressure required Incorrectly re sharpened worn or chipped cutter Coming down on swarf lying on surface of work piece Gib strips out of adjustment or lack of lubrication Swarf accumulated packed inside cutter Re sharpen or replace Take care not to start a cut on swarf Adjust setscrews and lubricate Clear cutter 4 Excessive cu...

Страница 13: ...ut Brown 2 Speed controller module Lead wire Yellow 3 Speed controller module Lead wire Red 4 Mains Neutral Input Blue 5 Magnet Positive Output 230V Red 110V Blue 6 Magnet Negative Output Brown 7 Field coil Lead wire Blue 8 Field coil Lead wire Green 9 Carbon brush Lead wire Black 10 Carbon brush Lead wire Brown ...

Страница 14: ... D Motor Forward Switch 5V White E Magnet Switch 0V White F Magnet Switch 5V White G Magnet ON LED 5V White Green H Magnet ON LED 5V White Red I Magnet ON LED 0V White Brown J Power ON LED 0V White Black K Power ON LED 5V White Brown L Motor Reverse LED OV BLUE White M Motor Reverse LED 12V BLUE White N Motor Forward LED 0V Green White O Motor Forward LED 12V Green White ...

Страница 15: ...Element 100 Manual Original Instructions Aug 2016 15 16 EXPLODED VIEW OF MACHINE ...

Страница 16: ...4021 Screw M4 8 Button Head 10 14 RDA4205 M3 Nut 2 15 RDA4204 Screw M3 8 CSK HD 2 16 RDC4066 Screw M5 12 Button Head 1 17 RDD4084 Chain 1 18 RDD4085 Screw M8 22 CSK HD 6 19 RDE4095 Slide 1 20 RDD4087 Screw M6 22 CAP HD 1 21 RDD4088 Guide bar 2 22 RDC4059 Screw M5 16 CAP HD 10 23 RDC4056 Grub Screw M6 15 5 24 RDC4057 M6 nut 5 25 RDD4092 Bush 2 26 RDD4093 Capstan Washer 2 27 RDD4094 Circlip 2 28 RDE...

Страница 17: ...30V 1 RDD4112 Power cable 110V 1 49 RDD4113 Screw M6 15 Button Head 2 50 RDD4114 Capstan bracket 2 51 RDD4115 Bracket screw 2 52 RDD4116 Washer 6 2 53 RDD4117 Handle 1 54 RDD4118 Screw M4 12 Button Head 6 55 RDE4128 Control panel assembly 230V 1 RDE4129 Control panel assembly 110V 1 56 RDD4123 Coolant bottle assembly 1 57 RDC4081 Clamp using 110V 1 58 RDC4080 Tapping screw ST2 9 12 using 110V 3 59...

Страница 18: ...Element 100 Manual Original Instructions Aug 2016 18 17 EXPLODED VIEW OF MOTOR AND GEARBOX ...

Страница 19: ...xel 1 8 16 RDE4038 Key steel 1 8 17 RDE4039 Right Gear lever shaft 1 8 18 RDE4040 Dual gear 1 8 19 RDE4041 Washer 3 8 20 RDE4042 Needle bearing 3 8 21 RD45522 Rolling bearing 6001 3 8 22 RDE4043 Dual gear 1 8 23 RDE4044 Left Gear lever shaft 1 8 24 RDE4045 Key steel 1 8 25 RDE4046 Gear axel 1 8 26 RDE4047 Gear assembly 1 8 27 RDD4037 Oil seal 1 8 28 RDD4038 Rolling bearing 6005 1 8 29 RDE4050 Driv...

Страница 20: ...mbly 2 8 52 RDD4063 Spring 2 8 53 RDA4034 Tapping screw ST2 9 8 8 8 54 RDD4065 Lead wire 1 8 55 RDD4066 Lead wire Green 1 8 56 RDD4067 Lead wire Brown 1 8 57 RDD4070 Lead wire Red 1 8 58 RDD4069 Lead wire Yellow 1 8 59 RDD4068 Lead wire Black 1 8 60 RDD4069 Lead wire Blue 1 8 61 RDD4072 Plastic tube 1 8 62 RDD4045 Wire box cover 1 8 63 RD45613 Screw M3 6 12 8 64 RD35617 Terminal 6 8 65 RDE4083 Spe...

Страница 21: ...tch 1 3 RDC4091 Magnet Switch 1 4 RDC4092 Red LED 1 5 RDC4093 Green LED 1 6 RDA4036 Screw M3 12 BTTN HD 2 7 RDD4005 Control Panel Cover 1 8 RDE4009 Control Plate 230V 1 RDE4010 Control Plate 110V 1 9 RDA4019 Nylon Spacer 2 10 RDC4099 Array Board 1 11 RDA4205 M3 Nut 2 12 RDC4100 Connection line 1 13 RDC4101 Connection line 1 14 RDE4143 3 E100 PCBA 230V 1 RDE4143 1 E100 PCBA 110V 1 ...

Страница 22: ...ing care that the magnet is in line with the longitudinal axis of the pipe Switch on the magnet and move the sliding plates down to the outside diameter of the pipe Tighten the screws on both sides by hand then check once again that the full length of the moving plates is touching the pipe at the front and back fasten the plate securely Feed the safety strap through the lugs at the front of the ho...

Страница 23: ...n that the power supply is disconnected Description Every operation 1 week 1 Month Visual check of machine for damage X Operation of machine X Check brush wear X Check magnetic base X Check alignment of the machine X Check grease X Check armature X Visually check the machine for damage The machine must be checked before operation for any signs of damage that will affect the operation of the machin...

Страница 24: ...movement and make any further necessary adjustments Try to ensure that all the screws are exerting a uniform pressure on the slide from top to bottom A perfectly adjusted slide will operate freely up and down without any sideways movement 5 Now raise the slide to its highest position Slightly undo the arbor bearing bracket and using fingers only tighten the screws 6 Place the machine on a steel pl...

Страница 25: ...ttom of the armature worn out Gear s worn out No grease in gear box Motor humming big sparks and motor has no force Armature damaged Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Damage to armature or field coil Damaged or defective brushes Guiding takes a great deal of effort Guide is set too tight Guide is dry Guide gear rack rotation system is di...

Страница 26: ... Plate and sheet steel 900N mm SRCV or SRCVL Aluminium 900Nmm RAP or RAPL Aluminium 900N mm SRCV or SRCVL Brass 900N mm RAP or RAPL Brass 900N mm SRCV or SRCVL Cast iron 900N mm RAP or RAPL Cast iron 900N mm SRCV or SRCVL Stainless steel 900N mm RAP or RAPL Stainless steel 900N mm SRCV or SRCVL Stainless steel 1400N mm CWC to CWCX Rail track 1400N mm SCRWC or SCRWCL Tool steel 1400N mm CWC to CWCX...

Страница 27: ...ent servicing or maintenance 3 Defects caused by using accessories components or spare parts other than original Rotabroach parts 4 Tools to which changes or additions have been made 5 Electrical components are subject to manufacturer s warranty Your online registration can be submitted at www rotabroach co uk The warranty claim must be logged within the warranty period This requires the submissio...

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