3 Replacement of Main Parts
3-1
3
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*6 It can be performed in the [SERVICE MENU] > [FAN CHECK].
*7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].
*8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].
SERVO BOARD REPLACEMENT : 12min.
1. INK CARTRIDGE SENSOR and INK EMPTY SENSOR CHECK *5
1. THERMISTER CHECK
2. CAP & WIPER CHECK *2
2. HEAD ALIGNMENT
3. PINCH ROLLER SENSOR CHECK *5
3. HEAD INFORMATION CLEAR
4. AGING
4. TOOL / CROP MARK POSITION ADJUSTMENT Adj. Time : 65 min
5. FAN CHECK *6
< Total Time : 80min. >
6. PUMP CHECK *7
7. TOOL PRESSURE ADJUSTMENT
TOOL CARRIAGE REPLACEMENT : 15 min
8. CROP MARK SENSOR ADJUSTMENT
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
9. TOOL / CROP MARK POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
10. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 45min.
3. TOOL PRESSURE ADJUSTMENT
< Total Time : 57min. >
4. TOOL / CROP MARK POSITION ADJUSTMENT Adj. Time : 42 min
< Total Time : 57min. >
HEATER POWER BOARD REPLACEMENT : 10min.
1. HEATER CHECK *8
CARRIAGE MOTOR REPLACEMENT : 20 min
< Total Time : 12min. >
1. SERVO LOCK CHECK
2. AGING
HEATER CONTROL BOARD REPLACEMENT : 5min.
3. MOTOR HOURS CLEAR Adj. Time : 5min.
1. HEATER CHECK *8
< Total Time : 25min. >
< Total Time : 7min. >
PUMP REPLACEMENT : 15 min.
JUNCTION BOARD 1 REPLACEMENT : 10min.
1. PUMP TIMES CLEAR
1. SENSOR CHECK *5
< Total Time : 15min. >
(HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR,
MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR,
MAIN BOARD REPLACEMENT : 25 min.
FRONT PAPER SENSOR, REAR PAPER SENSOR)
1. DIP SW SETTING
2. CAP & WIPER CHECK *2
2. BATTERY INSTALLATION
3. FAN CHECK *6
3. FIRMWARE INSTALLATION
4. SCAN MOTOR AGING Adj. Time : 8min.
4. SYSTEM PARAMETER INITIALIZE
< Total Time : 18min. >
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
JUNCTION BOARD 2 REPLACEMENT : 5min.
7. CAP & WIPER CHECK *2
1. SENSOR CHECK *5
8. SENSOR CHECK
(SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR)
9. LIMIT & CUT DOWN POSITION INITIALIZE
2. FEED MOTOR AGING Adj. Time : 3min.
10. LINEAR ENCODER SETUP
< Total Time : 8min. >
11. TOOL PRESSURE ADJUSTMENT
12. INK TYPE SETTING
CARRIAGE WIRE REPLACEMENT : 45min.
13. HEAD ALIGNMENT
1. WIRE TENSION ADJUSTMENT
14. CALIBRATION
2. LIMIT & CUT DOWN POSITION INITIALIZE
15. CROP MARK SENSOR ADJUSTMENT
3. LINEAR ENCODER SETUP
16. TOOL / CROP MARK POSITION ADJUSTMENT
4. CUTTING QUALITY CHECK Adj. Time : 18min.
17. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 85min.
< Total Time : 63min. >
< Total Time : 110min. >
LINEAR ENCODER REPLACEMENT : 25min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.
1. LINEAR ENCODER SETUP Adj. Time : 3min.
1. TOOL UP/DOWN CHECK *3
< Total Time : 28min. >
2. PINCH ROLLER SENSOR CHECK
3. CROP MARK SENSOR ADJUSTMENT
CROP MARK SENSOR REPLACEMENT : 10min.
4. TOOL / CROP MARK POSITION ADJUSTMENT
1. CROP MARK SENSOR ADJUSTMENT
5. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 24min.
2. TOOL / CROP MARK POSITION ADJUSTMENT
< Total Time : 31min. >
3. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 25min.
< Total Time : 35min. >
CARRIAGE BOARD REPLACEMENT : 15min.
1. THERMISTER CHECK
BATTERY REPLACEMENT : 7min.
2. LINEAR ENCODER SETUP Adj. Time : 8min.
1. BATTERY FLAG CLEAR
<Total Time : 23min.>
< Total Time : 7min. >
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED//BUZ CHECK
2. KEY CHECK *4 Adj. Time : 3min.
< Total Time : 10min. >
HEAD REPLACEMENT :
15min. (1 Head)
Содержание SP-300
Страница 128: ...2 Electrical Section 2 2 2 2 2 MAIN BOARD DIP SW DIP SW bit 1 bit 8 Always OFF ...
Страница 134: ...2 Electrical Section 2 8 2 2 3 SERVO BOARD ...
Страница 135: ...2 Electrical Section 2 9 2 ...
Страница 140: ...2 Electrical Section 2 14 2 2 4 HEATER BOARD ...
Страница 189: ...3 Replacement of Main Parts 3 42 3 9 Carry out the LINEAR ENCODER SETUP ...
Страница 203: ...4 11 4 Adjustment 4 Service Report ...
Страница 217: ...4 25 4 Adjustment 4 25 Fix the DAMPER PLATE 24 Fix the HEAD BOARD COVER Clear Cover HEAD BOARD COVER DAMPER PLATE ...