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Rockwell Automation Publication 442G-UM002A-EN-P - December 2016

5

Preface

Use this manual if you are responsible for designing, installing, programming, 

or troubleshooting systems that use the 442G Multifunctional Access Box with 

CIP Safety over EtherNet/IP® protocol.

You must have a basic understanding of electrical circuitry and familiarity with 

safety-related systems. If you do not, obtain the proper training before using 

this product.

This manual is a reference guide for the 442G Multifunctional Access Box with 

CIP Safety over EtherNet/IP protocol. It describes the procedures to use to 

install, wire, and troubleshoot the module. This manual:

• Explains how to install and wire your 442G Multifunctional Access Box 

with CIP Safety over EtherNet/IP protocol

• Provides an overview of the 442G Multifunctional Access Box with CIP 

Safety over EtherNet/IP protocol

Read and understand this manual before using the described products. Consult 

your Rockwell Automation® representative if you have any questions or 

comments.

Additional Resources

These documents contain additional information concerning related products 

from Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page

. 

To order paper copies of technical documentation, contact your local 

Allen-Bradley distributor or Rockwell Automation sales representative.

Resource

Description

Allen-Bradley™ Industrial Automation Glossary, 

publication 

AG-7.1

 

Glossary of industrial automation terms and 

abbreviations

Industrial Automation Wiring and Grounding Guidelines, 

publication 

1770-4.1

Provides general guidelines for installing a Rockwell 

Automation industrial system.

Product Certifications website, 

http://

www.rockwellautomation.com/global/certification/

overview.page

Provides declarations of conformity, certificates, and 

other certification details.

GuardLogix 5570 and Compact GuardLogix 5370 Controller 

Systems Safety Reference Manual, publication 

1756-RM099

Provides the safety requirements needed to reach SIL3 

in a safety system.

GuardLogix 5570 Controllers User Manual, publication 

1756-UM022

Provides information on how to install, configure, 

program, and use GuardLogix™ 5570 controllers in 

Studio 5000 Logix Designer™ projects.

Compact GuardLogix 5370 Controllers User Manual, 

publication 

1769-UM022

Provides information on how to install, configure, 

program, and use Compact GuardLogix 5370 

controllers.

Multifunctional Access Box with CIP Safety over 

EtherNet/IP® installation instructions, publication 

442G-IN004

Provides information on how to install the module. 

This includes mounting information, wiring, and 

specifications.

Содержание Allen-Bradley Guardmaster 442G-MABE1

Страница 1: ...Multifunctional Access Box with CIP Safety over EtherNet IP Catalog Numbers 442G MABH x 442G MABxB Ux x 442G MABE1 User Manual OriginalInstructions...

Страница 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Страница 3: ...or Integrated Safety Applications 21 Chapter3 Use the Multifunctional Access Box in an Integrated Safety Controller based System Set the Network IP Address 23 Set the IP Address with BOOTP DHCP Server...

Страница 4: ...47 Operating Characteristics 47 Environmental 47 Physical Characteristics 47 AppendixB EtherNet IP I O Assemblies Input Assemblies 49 Output Assemblies 49 Tag Definitions 50 Right hand System 52 Left...

Страница 5: ...literature library overview page To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Resource Description Allen B...

Страница 6: ...6 Rockwell Automation Publication 442G UM002A EN P December 2016 Preface Notes...

Страница 7: ...onitored during this process Starting commands that cause a dangerous machine function must become active only when the safety guard is closed and locked The guard locking module must not be unlocked...

Страница 8: ...wer is removed from the solenoid Guard locking is activated when the guard is in the closed position and power is applied to the solenoid Guard locking is deactivated when voltage is removed from the...

Страница 9: ...odule Figure 3 Locking Module with Control Cover Bus Module Escape Release optional Lock Module Mounting Plates Handle Assembly Power Connectors Status Indicators Ethernet Connectors Connector for Att...

Страница 10: ...for mounting on a 45 mm 1 77 in profile An extended shaft is available 442G MABASHFT See installation instructions for instructions regarding mounting on smaller or larger profiles 3 mm 0 12 in Locki...

Страница 11: ...52 and Figure 22 on page 53 442G MAB R B U R E0 J P4679 a b c d e a Lock Type R Power to Release L Power to Lock b R Guard door hinged on the right L Guard door hinged on the left c EO Illuminated ES...

Страница 12: ...k the guard door using the manual release 1 Undo locking screw 2 Use a screwdriver to lift the locking arm actuate the guard door handle Figure 6 Auxiliary Manual Release IMPORTANT Themanualreleaseisn...

Страница 13: ...nd the bolt retracted Note The minimum padlock diameter is 2 mm 0 08 in and the maximum diameter is 10 mm 0 39 in You can fit a maximum of three locks in an 8 mm 0 31 in diameter Figure 7 Bolt Locking...

Страница 14: ...tions The Multifunctional Access Box with CIP Safety can be connected in any of the following three network topologies star linear or module level ring DLR 10 0 39 32 1 26 3 0 12 6 5 0 25 12 0 47 17 5...

Страница 15: ...the embedded switching capability to form a daisy chain style network that has a beginning and an end Linear topology simplifies installation and reduces wiring and installation costs but a break in...

Страница 16: ...network can support as many as 50 nodes A DLR network supports copper connections maximum of 100 m 328 ft fiber optic connections maximum of 2 km or a mix of copper and fiber ATTENTION TheMultifunctio...

Страница 17: ...nalAccessBoxdoesnotcurrentlysupporttime sensitive applications based on CIP Sync including CIP Motion applications Do not use the access box in DLR topologies where other nodes are using CIP Sync or C...

Страница 18: ...18 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 1 General Description Notes...

Страница 19: ...interlocking module with guard locking and high coded RFID actuators according to EN ISO 14119 The module is certified for use in safety applications up to and including Performance Level PLe and Cate...

Страница 20: ...ment must be performed on the machine in accordance with EN ISO 12100 Safety of machinery Basic concepts General principles for design Risk assessment and risk reduction EN ISO 13849 1 Safety of machi...

Страница 21: ...zones from being reached by upper and lower limbs EN ISO 14120 General requirements for the design and construction of guards Safety Requirements for Integrated Safety Applications Safety application...

Страница 22: ...22 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 2 Safety Concept Notes...

Страница 23: ...are set to a valid number the module s IP address is 192 168 1 xxx where xxx is the decimal representation of the binary number set on the switches The subnet mask of the module is 255 255 255 0 and...

Страница 24: ...terprise DHCP server exists a module can get an address from the enterprise server before the Rockwell Automation utility sees the module If necessary disconnect from the uplink to set the address and...

Страница 25: ...OK The Request History panel displays the MAC IDs of modules that issue DHCP requests 5 Select the appropriate module 6 Click Add to Relation List The New Entry dialog box appears 7 Type an IP Address...

Страница 26: ...Mode When the IP Address of the Module Is Known Use a BootP DHCP utility to Enable DHCP 1 Start the BootP DHCP Software 2 Under relation list add a new entry for the module Enter the MAC ID of the mo...

Страница 27: ...ess Box in an Integrated Safety Controller based System Chapter 3 Figure 17 Enable DHCP 5 After power cycling the module it will resume sending DHCP requests 6 Use a DHCP server to set the IP address...

Страница 28: ...nd begins sending DHCP requests again IMPORTANT If you do not select Disable BOOTP DHCP then on a power cycle the module clears the current IP configuration and begins sending DHCP requests again Dupl...

Страница 29: ...ix 5000 version 20 and higher The profile can be downloaded from http www rockwellautomation com global support overview page Add Module to the I O Configuration Tree To add an access box to the I O c...

Страница 30: ...nique name for the module 3 If desired type a description 4 If you are not using network address translation NAT type the IP address of the module in the IP Address field If you are using NAT follow t...

Страница 31: ...icate that this module and the controller communicate through NAT modules 8 Type the actual module address If you configured the IP Address using the BOOTP DHCP this is the address you set on the modu...

Страница 32: ...em Change the Module Definition On the General tab click Change to open the Module Definition dialog box and enter the following Series Major and minor revisions Electronic keying The catalog number i...

Страница 33: ...Interval RPI and Configure Connection Reaction Time Limit CRTL IMPORTANT Both standard and safety rated signals are included in the CIP safety connection refer to Appendix B EtherNet IP I O Assemblies...

Страница 34: ...tus tag must always have a value of 0 Monitor all connection status bits to verify that they are not changing to 1 intermittently due to timeouts Configuration Signature The multifunctional access box...

Страница 35: ...he module is lost and the yellow yield in the project tree appears Reset ownership to re establish the connection by using this procedure 1 From the Module Properties dialog box choose the Safety tab...

Страница 36: ...36 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System...

Страница 37: ...ss Box in an Integrated Safety Controller based System Chapter 3 4 On the connection page notice that the module is faulted safety network number SNN not set module out of box 5 From the General tab c...

Страница 38: ...ll Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System 6 Select Yes to continue when the following warnin...

Страница 39: ...442G UM002A EN P December 2016 39 Use the Multifunctional Access Box in an Integrated Safety Controller based System Chapter 3 7 The module status changes from Faulted to Running as shown in the lower...

Страница 40: ...40 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 3 Use the Multifunctional Access Box in an Integrated Safety Controller based System...

Страница 41: ...wer Act 2 Lnk 2 Net Mod Pwr Lnk 1 Act 1 X1 X4 X3 X2 CoverforDIPswitches 3 6 1 2 5 1 2 3 4 4 3 6 1 2 5 1 2 3 4 4 n c DHCP IP Bit 7 IP Bit 6 IP Bit 5 IP Bit 4 IP Bit 3 IP Bit 2 IP Bit 1 IP Bit 0 OFF ON...

Страница 42: ...shing Green Red flashing Red Red green flashing No network connection Network connection Time out Communication failed Network error Switch Designation Function Block 2 1 n c Reserved 2 DHCP OFF posit...

Страница 43: ...rd is open module is ready to configure another handle assembly standby is active for only three minutes after power up Closed Inserted ON OFF ON ON OFF 1 Hz Handle configuration X X X OFF OFF OFF OFF...

Страница 44: ...or both of the enabling switch contacts Replace the enabling switch if there are any signs of abuse or tampering Unlatch the fault bycycling output GeneralFaultUnlatch GeneralFaultUnlatch 2733 Door p...

Страница 45: ...hin a specific time frame The pulse width must be between 10 ms 10 s If the pulse width is too short or too long the reset function is not executed Figure 20 Fault Reset Timing Multiple Faults It is h...

Страница 46: ...46 Rockwell Automation Publication 442G UM002A EN P December 2016 Chapter 4 Status and Troubleshooting Notes...

Страница 47: ...CIP Safety Operating Characteristics Torque Settings maximum 1 N m 8 85 lb in lock module cover screws 6x 0 5 N m 4 42 lb in manual release locking screw 2 N m 17 70 lb in handle set screw handle and...

Страница 48: ...48 Rockwell Automation Publication 442G UM002A EN P December 2016 Appendix A Specifications Notes...

Страница 49: ...rved Safety 4 Enabling Switch EStop Safety 5 Guard Locked Guard Interlocked Reserved Reserved Guard Closed Standard 6 Switch 61 Switch 41 Standard 7 Switch 91 Switch 71 Standard 8 Standard 9 Cycle Thr...

Страница 50: ...to DiagnosticActive EStop Safety BOOL EStop Button Status 1 E stop is in the active state E stop not pressed 0 E stop pressed safe state EStopFault Standard BOOL EStop Fault indicates an E stop specif...

Страница 51: ...e operating mode of the access box 1 Run Mode 0 Not Run Mode Switch X Standard BOOL Switch X for momentary push button 1 Push Button Pressed 0 Push Button Released X 4 6 7 9 switch element designator...

Страница 52: ...mation Publication 442G UM002A EN P December 2016 Appendix B EtherNet IP I O Assemblies Figure 21 Right hand System IN 24V DC OUT 24V DC LINK 1 LINK 2 Act 2 Lnk Act Net Mod Pwr 1 1 Lnk 2 S6 S4 S9 S0 S...

Страница 53: ...ion Publication 442G UM002A EN P December 2016 53 EtherNet IP I O Assemblies Appendix B Figure 22 Left hand System IN 24V DC OUT 24V DC LINK 1 LINK 2 Act 2 Lnk Act Net Mod Pwr 1 1 Lnk 2 S6 S4 S9 S7 S5...

Страница 54: ...54 Rockwell Automation Publication 442G UM002A EN P December 2016 Appendix B EtherNet IP I O Assemblies Notes...

Страница 55: ...peration see Figure 23 Figure 23 Change Actuation Direction IMPORTANT It is only possible to perform this change when the bolt is not extended and an escape release is not yet mounted 1 Press door han...

Страница 56: ...P December 2016 Appendix C Change Actuation Direction of Handle Assembly OPEN CLOSED 3 mm 9 10 10 Repositionthedoorhandleby90 in clockwise direction and fasten it again Tighten setscrew to 2 Nm 9 Loo...

Страница 57: ...9 1 19 20 21 EN ISO 14119 19 21 EN ISO 13855 8 EN ISO 12100 21 EN ISO 13855 20 21 EN ISO 13857 20 21 EN ISO 14120 21 EN ISO 13854 20 Ethernet address 24 F failure rates 21 H help button 31 I I O confi...

Страница 58: ...rtification 19 safety connection 35 safety network 21 safety network number 36 37 safety network number SNN 21 set network IP address 23 SNN 21 38 star topology 14 15 Studio 5000 environment 6 Studio...

Страница 59: ...Rockwell Automation Publication 442G UM002A EN P December 2016 59 Index Notes...

Страница 60: ...nical support engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomation com...

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