Rockwell Automation Allen-Bradley Guardmaster 440C-CR30 Скачать руководство пользователя страница 31

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Rockwell Automation Publication SAFETY-AT134B-EN-P - November 2015

Safety Function: Cable Pull Switch with a Configurable Safety Relay

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/literature/

. To order paper copies of

technical documentation, contact your local Allen-Bradley® distributor or Rockwell Automation sales representative.

Resource

Description

Lifeline 4 Installation Instructions, publication

440E-IN001

Provides instructions on how to install a Lifeline 4 cable pull switch.

Guardmaster 440C-CR30 Software Configurable Safety Relay Quick Start Guide, publication

440C-QS001

Provides information on how to configure a Guardmaster 440C-CR30 configurable
safety relay to communicate with a PanelView Component terminal via Modbus
communication protocol.

Guardmaster 440C-CR30 Configurable Safety Relay User Manual, publication

440C-UM001

Provides detailed information on how to install, configure, operate, and troubleshoot
a Guardmaster 440C-CR30 configurable safety relay.

Safety Contactors with DC Coil Installation Instructions, publication

100S-IN006

Provides instructions on how to install 100S-C safety contactors.

Industrial Automation Wiring and Grounding Guidelines, publication

1770-4.1

Provides general guidelines on how to install a Rockwell Automation® industrial
system.

Safety Products Catalog, publication

S117-CA001

website

http://www.rockwellautomation.com/rockwellautomation/catalogs/overview.page

Provides information about Rockwell Automation safety products.

Product Certifications website, available from the Product Certifications link on

http://

www.ab.com

Provides declarations of conformity, certificates, and other certification details.

Содержание Allen-Bradley Guardmaster 440C-CR30

Страница 1: ...08 Topic Page Important User Information 2 General Safety Information 3 Introduction 3 Safety Function Realization Risk Assessment 3 Lifeline 4 Cable Pull Switch Safety Function 4 Safety Function Requ...

Страница 2: ...by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written pe...

Страница 3: ...ol system Part of the risk reduction process is to determine the safety functions of the machine In this application the performance level required PLr by the risk assessment is Category 3 Performance...

Страница 4: ...start stop system The safety functions in this application technique each meet or exceed the requirements for Category 3 Performance Level d CAT 3 PLd per ISO 13849 1 and control reliable operation pe...

Страница 5: ...re connected to two safety contactors K1 and K2 These safety contactors are wired in series to the motor When the contactors drop out motion at the motor stops Each safety contactor is equipped with a...

Страница 6: ...lectrical Schematic Configuration Configure the 440C CR30 relay by using Connected Components Workbench software release 6 01 or later A detailed description of each step is beyond the scope of this d...

Страница 7: ...Relay Configure the 440C CR30 Relay Follow these steps to configure the Guardmaster 440C CR30 relay by using Connected Components Workbench software 1 In Connected Components Workbench software choos...

Страница 8: ...plug in module space and choose the 2080 IQ4OB4 module TIP TheI Omoduleisshowninstandardgray becauseitisnotasafetyI Omodule Thatispermissibleinthisapplication becausethe standard I O module is not use...

Страница 9: ...figurable Safety Relay 5 Click the Edit Logic button to open the Connected Components Workbench Workspace 6 From the View pull down menu choose Toolbox Configure the Inputs Follow these steps to confi...

Страница 10: ...automatically assigns the next unused terminal for a newly added device The terminals can be changed to any unused input terminal but in this case leave the default Because the Lifeline 4 cable pull...

Страница 11: ...ety Function Cable Pull Switch with a Configurable Safety Relay 7 Because this reset block is used to reset the Immediate OFF Output in the case of a fault change this to use the non safety plug in mo...

Страница 12: ...lt to PT which is pulse testing Leave this default setting as well 2 Using the pull down menu next to each item in the Immediate OFF safety output function block change the following values a Change F...

Страница 13: ...urable Safety Relay 1 From the Toolbox select and drag the AND logic function and release it under the Logic Level A header as shown 2 Connect the logic by completing the following steps a Click the b...

Страница 14: ...tween the Safety Device function block this is the Lifeline 4 cable pull switch and the lower blue dot of the AND gate as shown 4 Connect the blue dot on the right side of the AND gate to the blue dot...

Страница 15: ...figure ten input status indicators and six output status indicators These status indicators can be very helpful while testing the system during installation and commissioning They are also useful for...

Страница 16: ...icators as follows 6 Assign the Output LED status indicators as follows Confirm the Validity of the Build Follow these steps to confirm the validity of the logic by using the Build feature in Connecte...

Страница 17: ...details the error so that it may be corrected After you correct the error you need to perform the build again Save and Download the Project Follow these steps to save and download the project 1 From t...

Страница 18: ...itch with a Configurable Safety Relay 5 Click Download 6 In the Connection Browser expand the AB_VBP 1 Virtual Chassis and select the Guardmaster 440C CR30 22BBB 7 Click OK 8 Click Yes to change from...

Страница 19: ...d Verification and Validation Plan on page 22 before proceeding with Verification of the Configuration on page 28 Calculation of the Performance Level When properly implemented these safety functions...

Страница 20: ...ntactor output subsystem is different Because these are electro mechanical devices the Lifeline 4 cable pull switch and safety contactor data includes the following Mean Time to Failure dangerous MTTF...

Страница 21: ...n they impair the effective operations of any safeguarding measures Due to the single mechanical actuator of the E stop a fault exclusion must be considered In most instances the fault exclusion requi...

Страница 22: ...A checklist is typically used to document the validation of the safety control system Prior to validating the system confirm that the Guardmaster 440C CR30 configurable safety relay has been wired and...

Страница 23: ...nd the K1 and K2 contactors must not activate 18 Reset the Lifeline 4 cable pull switch The machine must not start The 440 CR30 relay must not respond Contactors K1 and K2 must not activate 19 Press b...

Страница 24: ...The red Fault status LED of the 440C CR30 relay must blink 19 Remove the jumper 20 Press but do not release the 440C CR30 relay Reset button The 440C CR30 relay must not respond and the K1 and K2 con...

Страница 25: ...ink 2 Reconnect the wire to E1_02 Press but do not release the 440C CR30 relay Reset button The 440C CR30 relay must not respond and the K1 and K2 contactors must not activate 3 Release the 440C CR30...

Страница 26: ...jumper 27 Press but do not release the 440C CR30 relay Reset button The 440C CR30 relay must not respond and the K1 and K2 contactors must not activate 28 Release the 440C CR30 relay Reset button The...

Страница 27: ...relay is ON 8 Remove the jumper Press and release the Reset button for the 440C CR30 relay The 440C CR30 relay must not respond 9 Cycle power to the 440C CR30 relay The 440C CR30 relay responds The 4...

Страница 28: ...the software connection 3 Release the E stop The machine must not start The 440C CR30 relay must not respond Monitor the status indicator LEDs for proper operation and monitor the 440C CR30 relay for...

Страница 29: ...Switch with a Configurable Safety Relay 3 Click Verify 4 Answer all the questions and check each box if completed 5 Click Generate 6 Click Yes to proceed with the verification 7 Click Yes to change t...

Страница 30: ...CR30 relay that the system verification and functional tests have been completed The unique verification ID can be used to check if changes have been made to a configuration file Any change to the con...

Страница 31: ...figurable safety relay to communicate with a PanelView Component terminal via Modbus communication protocol Guardmaster 440C CR30 Configurable Safety Relay User Manual publication440C UM001 Provides d...

Страница 32: ...back Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwell...

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