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MAINTENANCE AND LUBRICATION

PERIODIC MAINTENANCE SCHEDULE

MODEL NO.__________

*All charts are for guidelines in normal operating or ‘as noted’ conditions.  Severe applications may warrant additional maintenance.

WEEKLY RECOMMENDED MAINTENANCE SCHEDULE*

COMPONENT

DETAIL OF MAINTENANCE

V-Belt

Inspect belt tension and sheave drive pressure applied to V-Belt.

V-Belt Pressure Sheaves

Check & re-tighten axles. Check for overall wear.

Pillow Block/Flange Bear-

ings

Lubricate in dirty, dusty or moist/wet conditions.

Unit Safety Check

Confirm placement of all guards including safety finger guards, pop-out rollers, 

warning labels. Check for loose bolts, nip points & other hazards.

MONTHLY RECOMMENDED MAINTENANCE SCHEDULE*

COMPONENT

DETAIL OF MAINTENANCE

Gear Reducer

Check for leaks.

Drive Chain

Check for proper operating tension & for overall wear & lubricate.

Drive Sprockets

Check for overall wear & re-tighten set screws.

V-Belt Drive Belt

Check for proper operating tension & overall wear.

Drive Sheaves

Check & re-tighten set screws & check for overall wear.

Pillow Block/Flange Bear-

ings

Lubricate (normal conditions)

PERIODIC RECOMMENDED MAINTENANCE SCHEDULE*

COMPONENT

DETAIL OF MAINTENANCE

Gear Reducer

Check for leaks.

Drive Chain

Clean (brush in solvent) & re-lubricate by applying lubricant to inside of chain with 

brush or spout can at 2000 hour intervals.

Motor

Check & clear motor ventilation openings at 500 hour intervals

Check miscellaneous operating conditions (normal heat & noise).

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Содержание 138LRC

Страница 1: ......

Страница 2: ...ANCE SAFETY PRECAUTIONS 12 Before Performing Maintenance 12 Maintenance and Follow Up Details 12 MAINTENANCE AND LUBRICATION 13 Periodic Maintenance Schedules 13 Recommended Lubricants 14 Report on Mi...

Страница 3: ...nent supports to floor or mounting surface Use 3 8 x 2 1 2 or longer wedge anchors for permanent installation in concrete flooring It is the responsibility of the customer and installation personnel t...

Страница 4: ...ation or condition other than was originally intended Failure to notify Roach may allow conveyor to be operated in a hazardous operating condition Injuries resulting from negligence or violation of sa...

Страница 5: ...use single tier perma nent floor supports at each end of a curve for models 138LRC and 196LRC In the center of the curve a single leg support is required underneath the outside frame rail If the frame...

Страница 6: ...ic tated by type of drive assembly used i e underneath center drive side mount etc WARNING It is the responsibility of the customer and installation personnel to sup ply and install net or mesh guardi...

Страница 7: ...contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK OUT POWER SOURC...

Страница 8: ...ar or coming in contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK...

Страница 9: ...V BELT PATHS V BELT PATH FOR SPURS AND CURVES 9...

Страница 10: ...source before any adjustments are attempt ed WARNING To check drive sprocket alignment it is imperative that conveyor is shut OFF and power source is locked out before any adjustments are attempted Se...

Страница 11: ...lly started an immediate visual inspection should include motor gear reducer belt tracking discussed in following section under Belt Tracking and related adjustments noted in handbook for unit compone...

Страница 12: ...contact with con veyor Warn personnel that conveyor is being prepared for start up and to stay clear of unit Do not start conveyor until all personnel are clear When maintenance is completed only aut...

Страница 13: ...bolts nip points other hazards MONTHLY RECOMMENDED MAINTENANCE SCHEDULE COMPONENT DETAIL OF MAINTENANCE Gear Reducer Check for leaks Drive Chain Check for proper operating tension for overall wear lu...

Страница 14: ...ng operation special order bearings may be required to achieve optimal bearing performance For additional information consult factory MISC LUBRICANTS LUBRICANT BRAND DESCRIPTION General Purpose Grease...

Страница 15: ...Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets misaligned C Chain not lubri...

Страница 16: ...1 3 16 bore 12 Idler sheave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V bel...

Страница 17: ...MODEL 138LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 17...

Страница 18: ...eave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V belt 15 Left hand inside ta...

Страница 19: ...MODEL 196LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 19...

Страница 20: ...r 13 Sheave mounting channel 50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 IR inside curve chann...

Страница 21: ...MODEL 138LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 21...

Страница 22: ...50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 48 IR inside curve channel 45 60 53 Steel 4 O D V...

Страница 23: ...MODEL 196LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 23...

Страница 24: ...s of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environ ment or operation under damp conditions do...

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