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Sample Draw Combustible Gas Detector • 13

 

Slow or no response/difficult or unable to calibrate

 

Symptoms

 

The detector responds slowly or does not respond during the monthly response test.

Unable to accurately set the zero or response reading during the calibration 
procedure.

The detector requires frequent calibration.

 

NOTE:

 

Under “normal” circumstances, the detector requires calibration once a quarter. 

 

Some applications may require a more frequent calibration schedule.

 

Probable causes

 

The calibration cylinder is low, out-dated, or defective.

The sample draw detector’s flow rate is too low because of an obstructed sample line, 
failed pump, etc.

The sample draw detector is malfunctioning.

The demand flow regulator is not operating properly (if one is used for calibration 
instead of a gas bag). 

 

Recommended action

 

1. Verify that the calibration cylinder contains an adequate supply of a fresh test sample.

2. If necessary, set the correct flow rate with the bypass valve or flow adjust 

potentiometer.

3. If you cannot set the correct flow rate, check the sample line for obstructions or kinks.

4. If a demand flow regulator is used for calibration, try a different demand flow 

regulator or a gas bag setup and see if the calibration/response difficulties continue.

5. If the calibration/response difficulties continue, replace the sensor as described later 

in this section.

6. If the calibration/response difficulties continue, contact RKI Instruments, Inc., for 

further instruction.

Содержание 35-3000RKA-LEL

Страница 1: ...detector Table 1 Specifications Target Gas Combustible Gas Input Power 24 VDC Construction housing Fiberglass polyester NEMA 4X Dimensions 8 5 in H x 6 5 in W x 4 25 in D Weight 4 5 lbs Sampling Meth...

Страница 2: ...re attached to the back of the housing one at each corner Use the mounting feet to install the housing to a vertical surface Use the two conduit hubs on the bottom of the housing to make wiring connec...

Страница 3: ...d or clogged Pump The pump is behind the main circuit board near the top of the sample draw detector The pump pulls the gas sample into the sample draw detector The pump operates on 24 VAC which is ge...

Страница 4: ...he EXHAUST fitting accepts 1 4 in rigid tubing See the Installation section on page 7 to connect tubing to the EXHAUST fitting Detection System The detection system consists of the combustible gas sen...

Страница 5: ...f the transmitter The transmitter is factory wired to the sensor and main circuit board Test points The test points are located on the left side of the transmitter and are labeled TP and TP A 100 mV 5...

Страница 6: ...sure switch are factory wired to the circuit board See the Installation on page 7 for all wiring procedures related to the sample draw detector Relay The relay is to the left of the detector terminal...

Страница 7: ...ider the following when you select the mounting site Is there enough room to open the housing door and make wiring connections at the bottom of the housing and tubing connections at the right of the h...

Страница 8: ...to seal the connection between the tubing and the INLET fitting See Appendix A Parts List for an example of an appropriate metal insert 2 Place the opposite end of the tubing at the sampling area CAUT...

Страница 9: ...e Gas Detector 4 20 Feedback Ground WHT GR N BLK GN D 2 4 V _ LEL O2 AM P P AM P 4 2 0 GREEN BLA C K WH ITE RED PUMP ASSY INTERNALLY WIRED 24VDC GND 24V 4 20 RD PUM P PSW TP TP ZERO SPAN GND 24V 4 20...

Страница 10: ...of the sample line with your thumb If the flowmeter ball drops to the bottom of the flowmeter the incoming sample line is not leaking 7 Remove your thumb from the sample line verify the flowmeter retu...

Страница 11: ...e target gas Preparing for the response test NOTE This procedure describes the RKI calibration kit that includes a gas collection bag A calibration kit that uses a demand flow regulator is also availa...

Страница 12: ...ems you may encounter with the sample draw combustible gas detector NOTE This troubleshooting guide describes sample draw detector problems only See the instruction manual for monitoring device if it...

Страница 13: ...pump etc The sample draw detector is malfunctioning The demand flow regulator is not operating properly if one is used for calibration instead of a gas bag Recommended action 1 Verify that the calibra...

Страница 14: ...row indicates the direction of the sample flow 3 Disconnect the filter from the elbows on each end of the filter then remove the filter from the sample draw detector 4 Make sure the arrow is pointing...

Страница 15: ...low to 0 6 SCFH 2 Slowly turn the low flow potentiometer counterclockwise just until the sample draw detector goes into low flow alarm NOTE The low flow potentiometer is accessible through a circular...

Страница 16: ...the correct test points output for the calibrating sample Output mV calibrating sample fullscale X 400 100 For example with a calibrating sample of 50 LEL and a fullscale setting of 100 LEL the corre...

Страница 17: ...e sample tubing from the inlet line then close the clamp Setting the Response Reading 1 Connect the sample tubing from the gas collection bag to the fixed flow regulator then open the clamp 2 Screw th...

Страница 18: ...Filter Boston DFU9933 05 DQ 57 1050RK Transmitter specify target gas when ordering 61 0145RK Combustible gas sensor NC 6240 plug in type LEL range 81 0002RK 01 Calibration cylinder 50 LEL Hydrogen 34...

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