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IMR01H01-E4

18

Three-phase heater break alarm function (Z-168):

A heater break alarm occurs in the following
configuration. The inputs of CT1 and CT5 are
compared with the set values of HBA1 and HBA2,
respectively to decide heater break or welding.
[Corresponding to MA900]

Input

Occurrence of alarm

Output

CT1 (CH1)

HBA1

HBA output

CT5 (CH1)

HBA2

Relationship between CT input and channel number:
The following table shows which CT input corresponds
to what input channel number and what CT monitoring
display you can check it with.

Single-phase heater break alarm

CH

No.

CT

input

MA900

Terminal No.

MA901

Terminal No.

CT monitoring

display

CH1

CT1

No.25 to 26

No.37 to 38

CH2

CT2

No.25 to 27

No.37 to 39

CH3

CT3

No.28 to 29

No.40 to 41

CH4

CT4

No.28 to 30

No.40 to 42

CH5

CT5

No.43 to 44

CH6

CT6

No.43 to 45

CH7

CT7

No.46 to 47

CH8

CT8

No.46 to 48

Three-phase heater break alarm (Z-168)

CH

No.

CT

input

MA900

Terminal No.

MA901

Terminal No.

CT monitoring

display

CH1

CT1

No.25 to 26

CH2

CT2

No.25 to 27

CH3

CT3

No.28 to 29

CH4

CT4

No.28 to 30

CH1

CT5

No.31 to 32

CH2

CT6

No.31 to 33

CH3

CT7

No.34 to 35

CH4

CT8

No.34 to 36

7.9 Control Loop Break Alarm

 

  

 

(LBA)

 

  

 

Function

The control loop break alarm (LBA) function is used to detect a
load (heater) break or a failure in the external actuator (magnet
relay, etc.), or a failure in the control loop caused by an input
(sensor) break. The LBA function is activated when PID
computed value (output ON time/cycle) falls below 0 % or
exceeds 100 %. The time required for the LBA output to turn on
includes both the time from the initial occurrence of loop failure
and the LBA setting time.

5.5 Parameter Setting Mode (P. 10)

"#

Alarm action

Heat control :
LBA triggering width: 

Temperature input 2 

°

C [

°

F] fixed

     

Voltage input 2 % fixed

When the PID computed value falls below 0 %

:

• 

For direct action:
This alarm is produced when the measured value (PV) does
not rise beyond the LBA triggering width within the LBA setting
time.

• 

For reverse action:
This alarm is produced when the measured value (PV) does
not fall below the LBA triggering width within the LBA setting
time.

When the PID computed value exceeds 100 %

:

• 

For direct action:
This alarm is produced when the measured value (PV) does
not fall below the LBA triggering width within the LBA setting
time.

• 

For reverse action:
This alarm is produced when the measured value (PV) does
not rise beyond the LBA triggering width within the LBA setting
time.

"#

"#

"#

"#

Control loop break alarm deadband (LBD)

The control loop break alarm may be produced by disturbances
(other heat sources) even if the control system is not abnormal.
In such a case, an area in which no alarm is produced can be
set by setting the desired LBD.
When the measured value (PV) is within the LBD area, no alarm
is produced even if all of the conditions to produce the alarm are
satisfied. Therefore, carefully set the LBD.

5.5 Parameter Setting Mode (P. 10)

 

LBD differential gap 

Alarm area 

Alarm area 

Non-alarm area 

A B 

SV LBD 

set 

value 

Low 

High 

"#

"#

"#

"#

Cautions for LBA

• 

When AT function is turned on, the LBA function can not be
activated.

• 

No LBA function can be used at heat/cool PID action.

• 

If LBA setting time does not match the controlled object
requirements, the LBA setting time should be lengthened.
If setting time is not correct, the LBA will malfunction by
turning on or off at inappropriate times or not turning on at all.

• 

The LBA output is turned off when any of the following cases
occurs with the LBA output turned on.

When the measured value (PV) rises beyond (or falls below)

the LBA triggering width within the LBA setting time

When the measured value (PV) is within the LBD

7.10 Set Data Lock Function

The set data lock function permits locking of critical parameters
and prevents unauthorized personnel from changing parameters.
This instrument has the following two lock levels. The two lock
levels can be changed even when the whole set data is locked.

• 

Lock level to restrict parameter setting changes by key
operation (Lock level 1)

• 

Lock level to restrict RUN/STOP and memory area changes
(Lock level 2)

5.4 Setup Setting Mode (P. 8)

7.11 Contact Input Function (Option)

The external contact signal of this instrument can do the
RUN/STOP and the memory area changes.

"#

"#

"#

"#

Transfer of RUN/STOP

The RUN or STOP selects by external contact input

.

6.3 Transfer of RUN/STOP (P. 14)

"#

Transfer of Control Area

The memory area selects by external contact input. Select one
memory area among memorized 8 memory area and change
memory area.

6.4 Transfer of Control Area    (P. 15)

A:

During temperature rise: Alarm area
During temperature fall:  Non-alarm area

B:

During temperature rise: Non-alarm area
During temperature fall:  Alarm area

Unused

No function

Содержание MA900 Series

Страница 1: ...to avoid electric shock by operating personnel All precautions described in this manual should be taken to avoid damage to the instrument or equipment All wiring must be in accordance with local codes and regulations All wiring must be completed before power is turned on to prevent electric shock instrument failure or incorrect action The power must be turned off before repairing work for input br...

Страница 2: ...arm G Deviation high low alarm 4 W SV low alarm H Process high alarm 8 Alarm 2 option 3 N No alarm J Process low alarm A Deviation high alarm K Process high alarm 4 B Deviation low alarm L Process low alarm 4 C Deviation high low alarm M FAIL alarm D Band alarm P Heater break alarm CTL6P 5 6 E Deviation high alarm 4 S Heater break alarm CTL12 5 6 F Deviation low alarm 4 V SV high alarm G Deviation...

Страница 3: ...8 1 91 8 Mounting bracket 96 96 Unit mm Rubber option Up to 4 mounting brackets can be used Panel cutout For mounting of the MA900 MA901 panel thickness must be between 1 to 10 mm When mounting multiple MA900 MA901s close together the panel strength should be checked to ensure proper support If the MA900 MA901s have waterproof dustproof options protection will be compromised and not meet IP65 by c...

Страница 4: ...size M3 6 Recommended tightening torque 0 4 N m 4 kgf cm 3 2 Terminal Configuration MA900 9 Input 3 4 RTD RTD1 B B A 15 14 13 RTD2 B B A 18 17 16 RTD3 B B A 21 20 19 RTD4 B B A 24 23 22 Thermocouple TC1 15 14 TC2 18 17 TC3 21 20 TC4 24 23 Voltage 15 14 IN1 18 17 IN2 21 20 IN3 24 23 IN4 1 Power Option 6 Contact input RUN STOP Memory area transfer 40 39 DI2 DI1 DI4 42 41 43 DI SET 5 Alarm output Rel...

Страница 5: ...8 59 60 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 1 2 3 5 4 6 7 10 9 With communication or contact input function 5 10 9 8 4 3 RTD and voltage inputs Not isolated between each input channel With heater break alarm function 1 Not isolated between each channel 2 Relationship between CT input and channel number see 7 8 Heater Break Alarm HBA Function P 18 4 PARTS DESCRIPTION This chapter describes various dis...

Страница 6: ...channels SET key SET key SET key SET key SET key SET key SET key SET key SET key SET key SET key SET key SET key LbA Lbd AL1 AL2 AL3 P I d Ar Pc db SVrL CH E SV Setting CT Monitor Mode P 7 To PV SV monitor mode SET key Set value SV setting Memory area transfer Current transformer 1 monitor Current transformer 2 monitor SET key SET key SET key SV ArE CT1 CT2 Press the R S key while pressing the SET...

Страница 7: ...ge Factory set value Temperature input 0 C F or 0 0 C F Voltage input 0 0 Up to eight memories per channel can be set with one set value SV assumed to be one memory The set values SV corresponding to all of the channels within the same control area can be simultaneously set as the same value No setting can be changed when 1 Lock is selected by the lock level 1 Memory area transfer Selects the memo...

Страница 8: ...eferring to monitor value from the current transformer 2 Used only for three phase Displayed only for when the heater break alarm Z 168 is selected as alarm 2 Setting range 0 0 to 100 0 A OFF HBA2 function OFF Factory set value OFF No setting can be changed when 1 Lock is selected by the lock level 1 HBA is not available on a current output Set HBA2 set value to a value about 85 of current transfo...

Страница 9: ...an be changed when 1 Lock is selected by the lock level 1 Only the relevant parameter corresponding to the cannel set to MonI or ConT in used unused channels of the parameter setting mode can be scan displayed Lock level 1 Set to the control area now in operation to restrict parameter setting changes by the key operation Setting range 1 Items other than SV and alarms ALM1 to ALM3 0 Unlock 1 Lock 2...

Страница 10: ...99 digits Factory set value Temperature input 50 C F or 50 0 C F Voltage input 5 0 No setting can be changed when 1 Lock is selected by the lock level 1 Not displayed when FAIL alarm or control loop break alarm is selected for alarm 1 Alarm 2 ALM2 Set the ALM2 set value Displayed when any one of the deviation process and SV alarms is selected as the alarm 2 Setting range Process alarm SV alarm Sam...

Страница 11: ...he lock level 1 In case of MA901 this setting item is not provided Minus setting results in overlap Setting change rate limiter Set the amount of set value SV change per 1 minute when the SV is changed Setting range 0 0 1 to span min OFF Setting change rate limiter OFF Factory set value OFF No setting can be changed when 1 Lock is selected by the lock level 1 The set value SV while the setting cha...

Страница 12: ...2 Press the DOWN key three times to change to 1 The display changes to 100 When another area set value SV is changed without changing control area When changing the set value SV corresponding to channel 2 in memory area 3 from 150 C to 100 C with the memory area set to memory area 1 1 Press the SET key in PV SV monitor mode state to transfer to SV setting CT monitor mode 2 Press the R S key to lig...

Страница 13: ...ory area transfer The set values SV in other memory areas are simultaneously set to the same value without changing the control area When changing the set values SV corresponding to all of the channels in memory area 2 from 0 C to 300 C with the control area corresponding to memory area 1 1 Press the SET key in PV SV monitor mode state to transfer to SV setting CT monitor mode 2 Press the CH key D...

Страница 14: ...n RUN STOP RUN RUN STOP with Key Operation STOP is not displayed dSTP STOP STOP STOP KSTP SToP After the contact is closed it takes a short time until the action of this device is actually selected Therefore pay attention to this delay time if the device is used together with a sequencer etc 0 5 seconds shortest Only SToP is displayed at the time of STOP in the state without RUN STOP transfer by c...

Страница 15: ...otuning AT The AT function automatically measures computes and sets the optimum PID and LBA constants If the AT function is activated the optimum PID constants concerning the set value SV in the control area and the LBA setting time can be automatically set Limit cycle system is adopted This function is activated power ON during temperature rise and or when control is stabilized from any process s...

Страница 16: ...g items can not be set in MA901 7 4 Setting Change Rate Limiter Function The setting change rate limiter functions so as to change the set value SV gradually toward the set value after being changed This limiter sets how much the set value is changed upward or downward per minute 5 5 Parameter Setting Mode P 10 Example 7 5 Scan Display Function The scan display function is for automatically select...

Страница 17: ... alarm set value the alarm relay contact may repeatedly turn on and off due to input fluctuations By the differential gap repeated turning ON and OFF of the relay contact can be prevented Alarm differential gap Temperature input 2 2 0 C F Voltage input 2 0 Low alarm Low High OFF ON Differential gap Low alarm set value SV High alarm Low High OFF ON High alarm set value SV Differential gap Alarm hol...

Страница 18: ...ering width within the LBA setting time For reverse action This alarm is produced when the measured value PV does not rise beyond the LBA triggering width within the LBA setting time Control loop break alarm deadband LBD The control loop break alarm may be produced by disturbances other heat sources even if the control system is not abnormal In such a case an area in which no alarm is produced can...

Страница 19: ...tric shock always turn off the power before replacing the sensor WARNING Flashing Flashing PV display Input range Effective input range Input range α α The range to be displayed differ depending on the input type or the setting limit α PV flashing display PV display unit Overscale Underscale α PV flashing display 9 REMOVING THE INTERNAL ASSEMBLY Usually this instrument is not necessary to remove t...

Страница 20: ...00 times Data storage period Approx 10 years Alarm function Number of points 3 points Option 2 points Alarm type Specify when ordering Deviation high alarm FAIL alarm Deviation low alarm Deviation high alarm with hold action Deviation high low alarm Deviation low alarm with hold action Band alarm Deviation high low alarm with hold action Process high alarm Process high alarm with hold action Proce...

Страница 21: ...F N A5 199 9 to 400 0 C 1 2 T 01 T 199 9 to 100 0 C 1 2 T 02 100 0 to 200 0 C T 03 Thermocouple input and RTD input Type Range Code 0 0 to 350 0 C T 04 199 9 to 752 0 F 1 2 T A1 T 100 0 to 200 0 F 2 T A2 100 0 to 400 0 F T A3 0 0 to 450 0 F T A4 0 0 to 752 0 F T A5 W5Re 0 to 2000 C W 01 W26Re 0 to 2320 C W 02 0 to 4000 F W A1 0 to 1300 C A 01 0 to 1390 C A 02 PL II 0 to 1200 C A 03 0 to 2400 F A A...

Страница 22: ...nels Memory area No CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 Set value SV Control loop break alarm Control loop break alarm deadband Alarm 1 Alarm 2 Alarm 3 Proportional band Integral time Derivative time Anti reset windup Cool side proportional band Overlap deadband Setting changing rate limiter Used unused of channels Item Display Set value RKC INSTRUMENT INC HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TO...

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