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10

RITE-HITE VBR-300 DOK-LOK Owner’s Manual

Install Hydraulic Components

1. Mount hydraulic power unit on dock wall as shown in

Figure 3, page 7

using supplied mounting bracket

(hardware supplied by others). Power unit must be
mounted on side shown and within 24” of control box. If
control box is mounted on the other side of the dock pit,
a junction box will be required. Wiring from the power
unit to control box will be routed over the dock doorway.

2. Drill two holes through dock wall for hydraulic hoses to

pass through. Make sure holes are free of debris or
sharp edges prior to passing hoses through wall.
Conduit may be required in some applications to protect
hoses.

3. Route hoses from

DOK-LOK

vehicle restraint, through

dock wall and connect to hydraulic power unit.

4. Secure hoses to dock face to prevent possible damage.

Any extra hosing should be coiled and secured to the
inside dock wall below the power unit.

Install Electrical Components
DOK-LOK Power Source

If the incoming electrical power for the VBR-300

DOK-LOK

vehicle restraint is taken from a nearby electrical appliance,
i.e., overhead door opener, verify that the amperage is in
accordance with local and federal codes.

The

DOK-LOK

vehicle restraint vehicle restraint requires 120V,

single phase power, 60 Hz power and 10 amps of current, for
the 1/3 HP hydraulic power unit, to operate properly. Two (2)

DOK-LOK

vehicle restraints can be hooked into one (1) 20

amp branch circuit breaker per the 1999 National Electrical
Code Paragraph 430-53.

When in doubt, call your

RITE-HITE

representative or

RITE-HITE

at (800) 456-0600.

The

DOK-LOK

vehicle restraint assembly includes a hydraulic

power unit. Also provided are the control box with lights and the
outside signal light box. The outside junction box, conduit
fittings and wire are provided by others. Quality material and
workmanship should be used. Refer to

Figure 12, page 11

for

component location information. Refer to

Figure 13, page 12

and

Figure 14, page 13

for wiring information.

Fill and Bleed Hydraulic System

1. Fill reservoir using supplied (MIL-H-5606) hydraulic

fluid.

2. Press and hold service button (refer to

Figure 14,

page 13

) inside control box until horn chirps. Controls

are now in FILL mode. Holding the LOCK or UNLOCK
button will run the pump up or down.

3. Cycle the

DOK-LOK

vehicle restraint up and down to

remove air from the system. Add remaining hydraulic
fluid. Stop cycling once the barrier travels the full length
of the track without hesitation.

4. Press service button inside control box to exit FILL

mode.

Figure 11

: Installing Hydraulic Components

When working with electrical or electronic controls,
make sure that the power source has been locked out
and tagged according to

OSHA

regulations and

approved local electrical codes.

All components must be connected to a SAFETY
EARTH GROUND where indicated. The SAFETY
EARTH GROUND must conform to the 1999 National
Electric Code Section 250-50 section (a) or section (c)
for a grounding electrode system.

DANGER

IMPORTANT

Содержание VBR-300 Dok-Lok

Страница 1: ...Printed in U S A Publication No 1160 2001 RITE HITE Corp September 2001 Owner s Manual Serial No VB3001000 and UP...

Страница 2: ...The RITE HITE products in this manual are covered by one or more of the following U S patents 4 379 354 4 443 150 4 472 099 4 560 315 RE 32 968 4 605 353 RE 33 154 4 634 334 4 692 755 4 843 373 5 212...

Страница 3: ...DOK LOK vehicle restraint For best results have this product serviced by your authorized RITE HITE representative The VBR 300 DOK LOK vehicle restraint by RITE HITE is intended to provide a safer work...

Страница 4: ...rocedures should be kept 5 Dock leveling devices that are structurally damaged or have experienced a sudden loss of support while under load such as might occur when a transport vehicle is pulled out...

Страница 5: ...n flashing trailer secured and the outside will change from green to red flashing do not move trailer After the service is completed the dock attendant will have to depress the Unlock button which the...

Страница 6: ...6 RITE HITE VBR 300 DOK LOK Owner s Manual Figure 2 VBR 300 DOK LOK Features...

Страница 7: ...cations Refer to Figure 26 page 24 through Figure 29 page 30 Assemble Track To Base The VBR 300 DOK LOK vehicle restraint can be assembled with a 29 or 27 maximum height Refer to the RITE HITE Applica...

Страница 8: ...Installation Instructions 1 Put DOK LOK vehicle restraint in place 2 Drill hole of 5 8 diameter and minimum of 4 5 8 deep Clean out hole 3 Insert anchor and drive flush with roller track plate making...

Страница 9: ...e restraint disconnect power and ground leads to DOK LOK vehicle restraint and leveler NOTE 5 Figure 7 Due to actual conditions total mounting height may be different Refer to RITE HITE Application Gu...

Страница 10: ...be hooked into one 1 20 amp branch circuit breaker per the 1999 National Electrical Code Paragraph 430 53 When in doubt call your RITE HITE representative or RITE HITE at 800 456 0600 The DOK LOK veh...

Страница 11: ...truck seals or shelters installed or planned which are larger than standard Outside light sign location and mounting should be studied before proceeding to avoid interference NOTE 2 Figure 12 If requ...

Страница 12: ...to be 3 4 or per local code NOTE 2 Figure 13 Refer to Figure 12 page 11 for sensing switch wire routing NOTE 3 Figure 13 AC motor rating 1 3 HP 120V 1PH 60 Hz 5 2A F L A reversible intermittent duty...

Страница 13: ...RITE HITE VBR 300 DOK LOK Owner s Manual 13 Electrical Schematic Standard Figure 14 Electrical Schematic Standard...

Страница 14: ...14 RITE HITE VBR 300 DOK LOK Owner s Manual Electrical Schematic Optional Figure 15 Electrical Schematic Optional...

Страница 15: ...nst the dock bumpers secure the trailer by other means Be sure that the area around the R I G assembly is free of plates or other obstructions Always operate the DOK LOK vehicle restraint from the top...

Страница 16: ...go to FAULT state otherwise go to Restraint LOCKED Restraint LOCKED Once the R I G is obstructed by the barrier a LOCKED condition exists Inside light is flashing green alerting the forklift operator...

Страница 17: ...t operator that the trailer is not locked Outside light is flashing red alerting the truck driver not to move If the trailer is parked firmly against the dock bumpers go to HORN OVERRIDE state If not...

Страница 18: ...means of securing the truck must be used i e wheel chocks Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means Outside light is flashing red a...

Страница 19: ...akage Check oil fluid level 4 Inspect outside junction and light box They should be rigidly mounted If loose or damaged inspect all wires and wire connections 5 Check that all concrete anchor bolts ar...

Страница 20: ...able Hydraulic power unit defective Check hydraulic power unit Figure 23 page 21 Repair or replace as required Leak in hydraulic circuit Check all hydraulic hose and fittings for leaks Inspect lift cy...

Страница 21: ...magnet not present 12VDC 5 DOK LOK vehicle restraint inside red light and horn are pulsing Outside red light is flashing All buttons do not function Controls are in neutral state Contact your local r...

Страница 22: ...22 RITE HITE VBR 300 DOK LOK Owner s Manual Figure 25 LED Status Chart...

Страница 23: ...RITE HITE VBR 300 DOK LOK Owner s Manual 23 Notes...

Страница 24: ...24 RITE HITE VBR 300 DOK LOK Owner s Manual Replacement Parts Standard VBR 300 Parts Figure 26 VBR 300 Standard Exploded View...

Страница 25: ...d 6 32 x 5 8 long stainless steel 109130 15 3 Nut 6 32 stainless steel 58814 16 2 Sensing switch assembly includes lockwasher item 23 nut and four wire ties item 30 107122 17 4 Bolt flanged head 5 16...

Страница 26: ...26 RITE HITE VBR 300 DOK LOK Owner s Manual VBR 300 Hydraulic Parts Figure 27 VBR 300 Hydraulic Parts...

Страница 27: ...4 1 Fitting 4 o ring M 4 JIC F 107129 5 1 Fitting 4 o ring M 4 JIC M 107130 6 1 Hose 228 long includes six wire ties item 9 107115 7 1 Hose 244 long includes six wire ties item 9 107116 8 1 Mounting...

Страница 28: ...28 RITE HITE VBR 300 DOK LOK Owner s Manual Electrical Replacement Parts Figure 28 VBR 300 Electrical Replacement Parts...

Страница 29: ...14 1 Options module not included in STANDARD control box assembly 105448 15 1 Program configuration decal Consult RITE HITE for specific part 107 xxx 16 1 Full Load Amp and Voltage Decal Consult RITE...

Страница 30: ...9 VBR 300 Miscellaneous Replacement Parts Item Qty Description Part Number 1 1 Interior Warning sign 56095 2 1 Narrow sign normal letters 56112 3 1 Narrow sign reverse letters 56113 4 1 VBR warning de...

Страница 31: ......

Страница 32: ...y RITE HITE EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS Non standard warranties if any must be specified by RITE HITE in writing In the e...

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