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Pub. No. 1218 - February 2008

RITE-HITE

®

RHV Dock Leveler Owner’s Manual

TABLE OF CONTENTS 

INTRODUCTION AND NOTICE TO USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

SAFETY WARNINGS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

OWNER RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

HYDRAULIC ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ELECTRICAL SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

REPLACEMENT PARTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

INTRODUCTION

Read and understand this entire manual before installing the RHV Hydraulic Dock Leveler. The RHV Hydraulic Dock
Leveler by RITE-HITE

®

is designed to provide a safer work place for workers in the shipping and receiving dock

areas. The RHV Hydraulic Dock Leveler is an electromechanical device that when properly installed and operated
provides safe and secure access between the loading dock and truck. The RHV Hydraulic Dock Leveler is operated
at the top of the dock from an operator control station.

PRODUCT SPECIFIC WARRANTY

RITE-HITE

®

warrants the RHV Hydraulic Dock Leveler for five-years parts and one-year labor from date of shipment in

accordance with Rite-Hite's Standard Warranty Policy.  

NOTICE TO USER

Your local RITE-HITE

®

representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your

specific operation. Call your local representative or the RITE-HITE

®

Corporation at 414-355-2600.

The RITE-HITE

®

products in this manual are covered by one or more of the following U.S. patents: 4,865,507;

4,920,598; 4,995,130; 5,040,258; 5,271,183; 5,323,503; 5,375,965; 5,440,772; 5,442,825; 5,531,557; 5,546,623;
5,553,987; 5,582,498; 5,664,930; 5,702,223; 5,762,459 (RE: 37,570); 5,882,167; 5,964,572; 6,010,297; 6,052,268;
6,065,172; 6,070,283; 6,074,157; 6,085,375; 6,092,970; 6,106,212; 6,116,839; 6,190,109; 6,220,809; 6,627,016;
6,238,163; 6,311,352; 6,318,947; 6,322,310; 6,360,394; 6,368,043; 6,431,819; 6,488,464; 6,497,076; 6,499,169;
6,505,713; 6,524,053; 6,634,049; 6,654,976; 6,676,360; 6,726,432; 6,773,221; 6,832,403; 6,880,301; 7,032,267;
7,062,814; 7,134,159; 7,213,285; 7,216,391 and pending U.S and foreign patent applications. 
RITE-HITE

®

, LEVEL-RITE

®

, THINMAN

TM

, SAFE-T-LIP

®

, HYDRACHEK

®

, WHEEL-LOK

TM

, DOK-LOK

®

, DUAL-DOK

®

,

SAFE-T-STRUT

TM

, DOK-COMMANDER

®

, JUMBO

TM

, HYDRA-RITE

TM

, SAFE-T-GATE

®

, and SMOOTH TRANSITION

DOK SYSTEM

TM

, are trademarks of RITE-HITE

®

Corporation.

Содержание RHV Series

Страница 1: ...ners Manual This Manual Covers Dock Levelers Built After Serial Numbers 07AD930001M and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1218 FEBRUARY 2008 MADE IN U S A part of the SMOOTH TRAN...

Страница 2: ...hipment in accordance with Rite Hite s Standard Warranty Policy NOTICE TO USER Your local RITE HITE representative provides a Planned Maintenance Program P M P which can be fitted to your specific ope...

Страница 3: ...he tag to deteriorate or become unreadable RITE HITE does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE H...

Страница 4: ...led b Maintenance Pin has been installed and engaged ALWAYS check the rigging to make sure that it is secure before proceeding with lifting the unit Never stand under any unit being lifted NEVER remov...

Страница 5: ...to bearings or hydraulic equipment will occur When drilling holes in the control box do not allow the drill to go too deeply into the box Damage to the control systems may occur Use a vacuum to remove...

Страница 6: ...ed RITE HITE Service Representative or RITE HITE at 1 800 456 0600 Post safety warnings and barricade work area at dock level and at ground level to prevent unauthorized use of the dock leveler during...

Страница 7: ...are intended 4 Manufacturer s recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed and written records of the performance of these procedures shou...

Страница 8: ...OT operate leveler until truck trailer is parked against the dock bumpers and the truck trailer has been secured ALWAYS return the leveler platform to the proper stored position NEVER remove the wheel...

Страница 9: ...S THE SUPPORTS IMMEDIATELY PRESS HOLD PLATFORM LOWER UNTIL PLATFORM STOPS LOWERING FIGURE 3 LOWERING THE LEVELER TO WORKING POSITION LIP RESTING ON TRUCK FLOOR Press And Hold PLATFORM RAISE Button MIL...

Страница 10: ...ew9tr w foio oilsafjloo oosfmosf ads asd dsf sdf odfmsderttrt 8tuer9 8u osdf fooi as psdoiua Adlsdijo 9iols oas asofpfpsp pasjoiuiojiioqe werijqwo9df osdf asdf a indkhja lsdkjur aoidfiuiaosd asfsf asf...

Страница 11: ...ON RELEASE BUTTON AND LIP WILL FALL 2 END LOADING AT DOCK HEIGHT PRESS HOLD PLATFORM LOWER BUTTON UNTIL PLATFORM IS LEVEL WITH THE DOCK FLOOR AND THE LIP IS IN THE SUPPORTS 3 END LOADING BELOW DOCK HE...

Страница 12: ...r aoidfiuiaosd asfsf asf fo o ofpspofo akfjjskf aidfi truwioa iaufisofoa asdsfs 2 Rlkdf asdlsdf sdf sdfllku ulkk or foio oilsafjloo oosfmosf ads asd dsf sdf odfmsd osdf fooi as aso f idlodfu ofoap9e p...

Страница 13: ...is filling with water b Inspect the seal on the cover of the enclosure The seal should be securely adhered to the cover with no signs of peeling or bubbling Repair or replace if worn or damaged c For...

Страница 14: ...r Owner s Manual MAINTENANCE CONT FIGURE 10 LUBRICATION POINTS OIL SAE 30 Weight NOTE Check Hydraulic Fluid Level 360 Days 1 Perform Daily and 90 Days Maintenance 2 Check and tighten control box mount...

Страница 15: ...The platform should hold that position until someone stands on the platform near the lip b If the empty platform does not hold at dock height position rotate the adjustment screw another 1 8 of a tur...

Страница 16: ...ainst the platform and flush with dock floor See figure 14 3 Adjust the tilt back if necessary by adjusting the nut on the leveler tilt back rod See figure 14 4 Repeat Steps 1 through 3 until tilt bac...

Страница 17: ...tions stop during a No power a Check main power supply Check fuses in the control box cycle and disconnect b Overload relay tripped b Single phase unit should reset automatically Three phase unit shou...

Страница 18: ...ly button is pressed b Button not making contact b Replace contact block on button Check motor for with contact block is not motor operation energizing 10 Unit raises when LIP a Lip Extend 3 way valve...

Страница 19: ...Port RV Relief Valve Lip Out 1000 P S I RAM Port BASE Port Ramp CB Counterbalance Valve 1 1 RAMP Solenoid Valve 4 Way 2 Pos LIP Solenoid Valve 3 Way 2 Pos P Port Orifice Disk 067 C1 Check Valve FC P C...

Страница 20: ...5 T4 Motor Connections P1 P2 T1 T2 T3 Motor 1 HP 3450 R P M 120V 1 Phase 50 60 Hz Thrm Protected Thrm O L Power Requirement 120V 1 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 30 Amp Dual...

Страница 21: ...T3 Motor 1 HP 3450 R P M 240V 1 Phase 50 60 Hz Thrm Protected Thrm O L Power Requirement 240V 1 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 20 Amp Dual Element Time Delay Or Low Peak Fuse...

Страница 22: ...3 T2 Motor 1 HP 3450 R P M 240V 3 Phase 50 60 Hz Power Requirement 240V 3 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 8 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use...

Страница 23: ...otor 1 HP 3450 R P M 380V 3 Phase 50 Hz Power Requirement 380V 3 Ph 50 Hz Branch Circuit Disconnect Fusing Requirement 4 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use One Leveler...

Страница 24: ...3 T2 Motor 1 HP 3450 R P M 480V 3 Phase 50 60 Hz Power Requirement 480V 3 Ph 50 60 Hz Branch Circuit Disconnect Fusing Requirement 4 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use...

Страница 25: ...otor 1 HP 3450 R P M 575V 3 Phase 50 Hz Power Requirement 575V 3 Ph 50 Hz Branch Circuit Disconnect Fusing Requirement 3 Amp Dual Element Time Delay Or Low Peak Fuse Supplied By Others Use One Leveler...

Страница 26: ...1218 February 2008 RITE HITE RHV Dock Leveler Owner s Manual REPLACEMENT PARTS LIP AND PLATFORM 6 24 23 6 24 11 22 6 16 18 17 15 15 19 6 21 25 26 28 27 26 34 32 33 14 12 13 9 6 10 5 4 6 1 2 3 8 7 7 29...

Страница 27: ...is Pin 875Dia x 4L 123635 123635 123635 123635 11 1 Nut Weldment 1 5 6 HEX 123710 123710 123710 123710 12 1 Guide Tilt Back Rod 123683 123683 123683 123683 13 1 Clevis Pin 38 x 3 75L 125592 125592 125...

Страница 28: ...ary 2008 RITE HITE RHV Dock Leveler Owner s Manual REPLACEMENT PARTS HYDRAULIC COMPONENT PARTS 16 8 12 9 3 10 9 15 RAM LIP 4 BASE T Port P Port 11 18 26 27 28 15 7 17 1 7 15 13 14 8 16 10 19 20 11 2 6...

Страница 29: ...ia 6JIC F 12 15 Deep Frame 125002 125002 124738 124738 11 1 Hose 38Dia 6JIC F 10 Deep Frame 124500 124500 1 Hose 38Dia 6JIC F 12 15 Deep Frame 124999 124999 124734 124734 12 1 Fitting Elbow 90 4SAE M...

Страница 30: ...55261 55261 55261 3 1 Lip Out Valve Fixed 1000 PSI Relief RV 55303 55303 55303 4 1 Fixed Pressure Comp Flow Control Valve 55299 55299 55299 5 1 Counterbalance Valve 1 1 Ratio CB 55388 55388 55388 6 1...

Страница 31: ...3 3 Plate 25 x 5 75 x 8L 2Hole 75Dia 124307 4 2 Plate 125 x 5 75 x 8L 2Hole 75Dia 124308 5 6 Plate 25 x 3 x 11 5 Slot 75 x 1 25 124309 6 4 Plate 125 x 3 x 11 5 Slot 75 x 1 25 124310 7 1 Angle 6 x 3 5...

Страница 32: ...TS L1 9 5 9 6 T1 T2 T3 L2 L3 L1 9 5 9 6 T1 T2 T3 L2 L3 18 19 4 15 16 26 13 10 21 19 20 27 18 19 17 6 7 8 5 7 8 12 9 22 11 14 2 3 25 13 10 15 24 23 21 19 20 27 18 19 18 19 1 22 11 15 17 6 7 8 5 7 8 24...

Страница 33: ...9170 59170 59170 12 1 Ground Lug Symbol 55902 55902 55902 55902 55902 55902 13 1 Pad Corrosion 55561 55561 55561 55561 55561 55561 14 1 Terminal Block Assembly 104553 104553 104552 104552 104552 10455...

Страница 34: ...and operated within their rated capacities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RIT...

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