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RITE-HITE

®

 VBR-300MNL DOK-LOK

®

 Owner’s Manual

Pub. No. 1168 - August 2016 

7

DEFINITION AND FUNCTION

FEATURES

The VBR-300ALP DOK-LOK vehicle restraint is a manually 

activated, ground stored restraint device used to secure trucks 

and semi-trailers with an intact Rear Impact Guard (R.I.G.) to the 

face of a loading dock  This is achieved by securing the R I G  

with a steel barrier positioned by a gas spring  This prevents 

forward movement of the truck/trailer that may create an unsafe 

void between the face of the dock and the rear end of the truck/

trailer as a forklift travels from the loading dock onto the trailer; or 

to create an obstruction noticeable to the truck driver, should the 

driver accidentally try to pull the truck/trailer away while it is being 

serviced 

The proper or improper activation of the barrier is monitored by:

   •  VISUAL CONTROL

 

  — One set of flashing green or red lights located at the

 

  inside of the building for the forklift operator, and one

 

  set located outside of the building for the truck driver  In

 

  addition to the lights, there are three instruction signs 

   •  AUDIO CONTROL

 

  — A horn will sound at the inside of the building, warning

 

  the forklift operator if there is no R I G  present, or if the

 

  engagement is improper  In this case, the trailer must

 

  be secured by other means (wheel chocks, etc.) prior to

 

  servicing trailer  

Prerequisite for proper barrier engagement is that the trailer is 

parked firmly against a 4” (trade standard) thick dock bumper. 

The activation/deactivation is solely controlled from the inside of 

the building by momentarily depressing either the Lock (raise) 

button or the Unlock (lower) button.

The normal mode of the barrier is in the lower STORED 

position, showing a flashing red light (trailer not secured) at the 

inside of the building and a flashing green light (trailer free to 

move to or away from the loading dock) at the outside of the 

building 

Once the trailer is parked, the dock attendant will lift the barrier 

with the operating bar  This will raise the barrier to engage the 

R I G  As soon as the R I G  is properly locked, there will be 

simultaneous light change — the inside will change from red to 

green flashing (trailer secured) and the outside will change from 

green to red flashing (do not move trailer). After the service is 

completed, the dock attendant will have to lower the barrier with 

the operating bar to its stored position and press the UNLOCK 

button to change the lights  A proper barrier engagement is 

achieved when the barrier raises unobstructed to secure the 

horizontal cross member of the R I G  Assembly  An improper 

barrier engagement is if the horizontal cross member of the 

R I G  is missing, obstructed or it is bent or located so far toward 

the rear axle of the trailer that it will prevent the free passage of 

the barrier  In either case, the lights will stay in a non-serviceable 

mode and a horn will sound  At this point, the trailer must be 

secured by other means (example: wheel chocks) in order to 

become serviceable 

Refer to Figure 2, page 8 for locations of these features:

R.I.G.

Acronym used for the Federally mandated rear impact guard 

located on the rear of over the road trailers to prevent accidental 

underride by automobiles 

ROLLER TRACK ASSEMBLY

Mounted to the loading dock wall to guide the barrier assembly 

in a vertical plane and transmit the creep or pull out force from a 

trailer to the loading dock wall 

BARRIER ROLLER ASSEMBLY

Comprised of a steel roller housing, a pre-lubricated needle 

bearing to allow easy movement of the barrier assembly 

GAS SPRING

Keeps barrier assembly in constant contact with the R I G  

R.I.G. SENSOR

Detects when the barrier is secured to the R I G 

BARRIER ASSEMBLY

Secures R.I.G. to prevent trailer from rolling/creeping away from 

the dock 

BASE COVER

Protects the barrier assembly, float mechanism, hydraulic hoses 

and lift cylinder from debris 

TRACK COVER WITH INTEGRAL LIP GUIDE

Keeps debris out of the roller track  Integral lip guide is used to 

guide the lip past the roller track assembly in a below dock end 

load condition 

CONTROL BOX, OUTSIDE LIGHT BOX AND SIGNAGE

Combination of these components is used to provide audio/visual 

communications to the dock attendant and trailer driver 

OPERATING BAR AND BRACKET

Used to position the barrier assembly from inside of building  

Bracket provides storage for Operating Bar while not in use 

Содержание DOK-LOK VBR-300M

Страница 1: ...cle Restraint Owner s Manual This Manual Covers Restraints Built After Serial Numbers VB3001000 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1168 AUGUST 2016 VBR 300M Dok Lok MADE IN U...

Страница 2: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 2 Pub No 1168 August 2016...

Страница 3: ...year parts and labor IMPORTANT Read and understand contents of this manual prior to installation or operation of this equipment For best results have this product serviced by your authorized Rite Hite...

Страница 4: ...or become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corpor...

Страница 5: ...rdance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the us...

Страница 6: ...sentative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustments 6 Dock...

Страница 7: ...be simultaneous light change the inside will change from red to green flashing trailer secured and the outside will change from green to red flashing do not move trailer After the service is completed...

Страница 8: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 8 Pub No 1168 August 2016 VBR 300ALP control box FIGURE 2 VBR 300MNL DOK LOK VEHICLE RESTRAINT FEATURES...

Страница 9: ...estions FAILURE TO FOLLOW THESE PROCEDURES COULD ALLOW UNEXPECTED TRAILER LOADING DOCK SEPERATION RESULTING IN DEATH OR SERIOUS INJURY Stored Position Restraint UNLOCKED Barrier is in the STORED posit...

Страница 10: ...fore loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Additional warning labels manuals and other information are available by calling 1 800 456 0600 If...

Страница 11: ...press LOCK to entrap R I G have trailer back up and repeat Restraint UNLOCKING OUTSIDE LIGHT STATUS CONTROL BOX STATUS RESTRAINT POSITION Operating Bar Outside Lights Inside Lights RED GREEN OUTSIDE L...

Страница 12: ...STRAINT POSITION Outside Lights Inside Lights RED GREEN OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect...

Страница 13: ...ed Maintenance Program P M P which can be fitted to your specific operation Call your local representative DAILY 1 Remove debris around VBR 300 DOK LOK vehicle restraint 2 Verify inside outside lights...

Страница 14: ...ing serviced a Defective gas spring a Check if gas spring has enough force to keep barrier in contact with R I G 3 DOK LOK lights are out a Bulbs burnt out loose or missing c Incorrect wiring d Power...

Страница 15: ...BOARD LEDs LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD9 LD10 LD1 LD3 01 01 00 LOCKED STATE N A M F P F P F P P F F T F F F T 01 02 00 UNLOCKED STATE N A F M P F P F P F F P F...

Страница 16: ...1 5A FUSE TRANSFORMER TO CUSTOMER POWER SUPPLY AND SAFETY DISCONNECT 115 V 1 PH 60 Hz 15 A WHITE BLACK N L1 1L1 G Fl VR1 117 V RED RED RED RED RED RED RED RED WHITE RED WHITE RED WHITE RED WHITE RED...

Страница 17: ...OWER SUPPLY AND SAFETY DISCONNECT 115 V 1PH 60Hz 15A DENOTES WIRE NUT CONNECTION DENOTES FIELD WIRES TRANSFORMER 2FU 1 5A 1FU 1 5A ITC LIMIT SWITCH RED WHITE RED WHITE RED WHITE RED WHITE R INSIDE G G...

Страница 18: ...LEMENT TIME DELAY FUSE 1L1 N 1L1 N DUMMY L1 SEE NOTE 2 FUSED DISCONNECT BY OTHERS N G 1FU1 1L1 N SEE NOTE 7 LD2 LD1 LD9 LD8 LD7 LD10 K3 K2 K1 J3 J5 J7 J2 J11 M2 RSOL1 RSOL2 RSOL3 M1 12VDC POWER CIRCUI...

Страница 19: ...D 1A MAX LD24 LD26 LD28 LD27 LD25 LD31 LD33 LD34 LD17 LD19 LD9 LD1 LD2 LD6 LD4 LD3 LD50 LD52 LD36 LD15 LD16 LD14 LD12 LD18 LD13 LD11 LD39 LD20 LD40 LD37 LD42 LD48 LD10 LD49 LD46 LD44 LD43 LD41 LD38 OS...

Страница 20: ...VELER POWER OR CONTROL VOLTAGE TO LEVELER MOTOR OR CONTACTOR 1 L1 2 T2 SSR1 1 LEVELER CONTROL BOX PIT LEVELER LEVELER CONTROL BOX VERT LEVELER OVERHEAD DOOR CONTROLLER BY OTHERS COMPETITIVE LEVELER CO...

Страница 21: ...J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT PAIR G R 12VDC 110mA BLU...

Страница 22: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 22 Pub No 1168 August 2016 REPLACEMENT PARTS MECHANICAL PARTS...

Страница 23: ...ad 5 16 18 x 1 long 18210 9 3 Decal WARNING pinch point 109703 10 8 Concrete anchor 5 8 x 4 hex head includes bolt and washer 53150 11 1 Decal patent 18391 12 2 Grease fitting 51169 13 2 Mounting brac...

Страница 24: ...2 Lockwasher internal tooth 8 51827 8 3 Nut hex 8 32 51538 9 4 Screw round head 8 32 x 3 8 18364 10 1 Switch assembly 111803 11 6 Insulated female terminal 1 4 14 16 awg 55726 12 1 Wire nut yellow 55...

Страница 25: ...57 4 1 Transformer 57201 5 1 Solid state flasher 111802 6 3 Screw round head 8 32 x 3 4 51872 7 3 Lockwasher internal tooth 8 51827 8 4 Nut hex 8 32 51538 9 2 Screw round head 8 32 x 3 8 18364 10 1 Sw...

Страница 26: ...R 7 0 R 6 9 R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R...

Страница 27: ...other than above Consult Rite Hite for specific part number 865 xxx 1 Enclosure Mounting Feet Includes 4 Feet Not needed if ordering new enclosure 147845 302 1 Electrical schematic decal Consult Rite...

Страница 28: ...R 7 0 R 6 9 R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R...

Страница 29: ...ale 6 32 0 75 length 142100 702 6 Standoff Male Female 6 32 1 625 length 142101 703 6 Screw round head 6 32 0 25 length 133366 704 6 Lock washer 6 51826 705 4 Rubber grommet 142102 706 4 Screw black t...

Страница 30: ...is Manual Covers Restraints Built After Serial Numbers 4519850001 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1160 JUNE 2015 VBR 300 Dok Lok MADE IN 10 12 inside light box VBR 300M Ite...

Страница 31: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual Pub No 1168 August 2016 31 NOTES...

Страница 32: ...ranty RITE HITE EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS Non standard warranties if any must be specified by Rite Hite in writing In t...

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