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东方日升新能源股份有限公司 

PV module installation and 

maintenance manual

 

RISEN ENERGY CO.,LTD. 

主导部门:组件研发中心 

Page:NO.39 ,Total 41 

 

 

 

Check  the  electrical,  grounding  and  mechanical  connections  every  6  months  to 

ensure they are clean and safe, free from damage or rust. Check that the mounting 

parts are tight. Check all cables and make sure that the connectors are securely. PV 

modules frames and bracket should be well 

mechanically connected.

 

  Check  whether  there  is  any  foreign  body  on  the  surface  of  the  PV  modules  and 

whether there is any shielding. 

  When repairing PV modules, cover the surface of PV modules with opaque material 

to  prevent  electric  shock.  Exposure  of  PV  modules  to  sunlight  will  generate  high 

voltages, this is dangerous. Please pay attention to safety when maintenance and it 

must be done by professionals. 

  When the irradiance is no less than 200W/m², if the terminal voltage is more than 5% 

different  than  the  rated  value,  it  illustrates  the  connection  of  the  modules  is  not 

good. 

  Comply with maintenance instructions for all modules used in the PV system, such 

as  brackets,  charging  rectifiers,  inverters,  batteries,  lightning  protection  systems, 

etc. 

  Warning:  Any  electrical  maintenance  must  shut  down  the  PV  system  firstly. 

Improper system maintenance may cause fatal dangers such as electric shock and 

burning. 

12.3.Cleaning 

  Dust accumulation on the glass surface of the module will reduce its power output 

and  may  cause  hot spots.  So  the surface  of  photovoltaic  modules  should  be  kept 

clean. Maintenance work should be performed at least once a year or frequently. 

  Warning: It should be carried out by trained personnel. Workers should wear PPE, 

such  as  goggles,  electric  insulation  gloves  and  safety  shoes.  The  gloves  should 

withstand DC voltages of no less than 2000V 

Содержание RSM110-8 P Series

Страница 1: ...LLATION AND MAINTENANCE MANUAL DOCUMENT NO RS 03 MR 02 2021 COMPILER Shen feng EDITION A 2 2022 REVIEWER Xia dong DISTRIBUTION NO APPROVER Liu Yafeng STATUS STAMP THIS DOCUMENT HAS A TOTAL OF 41 PAGES...

Страница 2: ...lt spray resistant modules change the expression of module models add RSM144 9 RSM120 8 PV module Pei Shichao 2021 03 A 1 2021 Chapter 2 4 6 7 8 9 12 Add the guidance of recycling and disposal of wast...

Страница 3: ...ied part of the installation schematic diagram of tracking support installation mode Shen feng REQUIREMENTS THIS DOCUMENT SHALL BE REVIEWED AND EVALUATED BY LEADING DEPARTMENT AT LEAST ONCE A YEAR AND...

Страница 4: ...any questions please contact sales or customer service staff of Risen for further understanding When installing the installer shall comply with all safety precautions and installation laws and regulat...

Страница 5: ...Environment conditions and site selection 7 2 Tilt angle of Installation 7 3 Installation requirements for bifacial module 8 Installation Guidelines 8 1 Bolting method for framed Bi facial dual glass...

Страница 6: ...r there is any question 2 Applicable Products Risen s photovoltaic solar module is a DC power supply which has the character of high reliability and nearly no maintenance It can be used in power syste...

Страница 7: ...this manual are terrestrial used only cannot be used in space The high altitude influence to module operation should be considered when the modules are installed in high altitude area 3 Warning Please...

Страница 8: ...ging before installation In the transportation and storage period please do NOT damage the packaging The packaging cannot be opened unless at the installation site It is recommended to open the packag...

Страница 9: ...s to fabricate the module bracket structures which have been tested certified and approved When the modules were installed on the brackets the brackets structure should have the ability to bear the wi...

Страница 10: ...ite during transportation and assembly Installation shall comply with local safety regulations e g safety regulations plant operation regulations including wires and cables connectors charging control...

Страница 11: ...ill be considered a violation of UL1703 Please consult with local authorities for the requirements on installation methods and fire safety of buildings Assess the fire rating of the system according t...

Страница 12: ...away the dust while the module with too small tilt angle requires more frequent cleaning Please do NOT operate any devices at the place where is closed to the flammable gas 5 Unloading Transportation...

Страница 13: ...strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site Use a forklift to remove the unit from the truck...

Страница 14: ...portation please fix the packing box on the transport platform to ensure that the packing will not roll over No more than 2 layers by truck normally Please do not open the original packing when transf...

Страница 15: ...torage at site warehouse 5 5 Markings on module Three markings are attached on the module with following information Nameplate module type nominal power rated current rated voltage Voc Isc certificati...

Страница 16: ...ay cause damage or injury to personnel If there is wind at site it is necessary to pay special attention to safety especially in strong wind conditions and it is NOT recommended to transport the modul...

Страница 17: ...en designing the solar PV system load bearing capacity If the module will be installed in a place of which the humidity is more than 85RH please get contact with Risen After service team afterservice...

Страница 18: ...ormance and life of modules If you need to install in the offshore environment please evaluate and confirm with Risen technical team before purchase If the modules are used in offshore environment pro...

Страница 19: ...lation conditions the backside of bifacial dual glass module will also generate electricity power after receiving the reflected light which will bring additional power generation gain to the power sta...

Страница 20: ...ifferent ground clearance height will affect the power generation gain it is recommended to install the module at a height from 0 5m to 2m See Fig 7 2 Fig 7 2 Distance from the earth When designing th...

Страница 21: ...r strong acid strong alkali acid rain chemical pollution and other corrosion risk to the product there is a risk of corrosion Packaging angle bead and assembly safe edge play a protective role in pack...

Страница 22: ...te bolt M8 M6 use corrosion resistant fasteners SUS304 is recommended Flat washer 2 8 2 6 Spring washer 8 6 Nut M8 M6 Torque range 16N m 20 N m 14N m 18 N m 8 1 2 Fixture installation The Risen PV mod...

Страница 23: ...prevent the connector from water inlet and corrosion Silicone rubber is recommended for the material of cold shrinkable tube Cold shrinkable tube from production to use before only half a year of val...

Страница 24: ...rinkable tube by hand rotate and pull it out again and again until the inner ring is completely pulled out The cold shrinkable tube has completely cold shrinkable seal connectors Notes for installatio...

Страница 25: ...tallation mode outer 4 holes installation with cross beam A1 inner 4 holes installation with cross beam A2 Clamp installation with cross beam A3 1 5A L2 1 4A Clamp size 50mm outer 4 holes installation...

Страница 26: ...00 2400 RSM132 6 xxxP MD G 5400 2400 5400 2400 RSM144 6 xxxP MD G 5400 2400 5400 2400 Bifacial module RSM60 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM72 6 xxxBMDG 5400 2400 5400 2400 3600 2400 RSM120...

Страница 27: ...110 8 xxxP M 5400 2400 5400 2400 RSM120 8 xxxP M 5400 2400 5400 2400 RSM132 8 xxxP M 5400 2400 5400 2400 RSM144 9 xxxP M 5400 2400 RSM40 8 xxxMB 5400 2400 5400 2400 RSM130 8 xxxP M 5400 2400 5400 2400...

Страница 28: ...ariables which will affect the appearance of the modules In the process of module deformation if the junction box or glass is in contact with the obstacles below the glass on the back will produce a l...

Страница 29: ...P MDG 2400 3000 1800 2400 3000 2400 3600 2400 RSM144 6 xxxMB 1600 1600 1600 RSM156 6 xxxP M 1600 1600 1600 RSM120 7 xxxP M 1600 1600 1600 RSM144 7 xxxP M 1600 1600 1600 C1 400mm pitch hole installatio...

Страница 30: ...2400 RSM144 9 xxxBMDG 2000 1200 1200 3000 2400 3600 2400 RSM110 8 xxxBMDG 1600 1400 1600 1400 1600 1400 2000 1800 2400 2000 1600 2400 2200 3000 2400 RSM120 8 xxxBMDG 1600 1400 1600 1400 2000 1600 2400...

Страница 31: ...LTD Page NO 31 Total 41 Extension Cable Fig 9 1 Vertical installation of short cable modules Extension cable Extension cable Extension cable Extension cable Fig 9 2 Horizontal installation of short ca...

Страница 32: ...dismantling maintenance and any other related process of the Product 10 Electrical Connection The Direct Current DC generated by the PV system can be converted to Alternating Current AC and connected...

Страница 33: ...nd in series parallel Fig 10 3 The number of serial or parallel connections shall be reasonably designed according to the system configuration Also note that if the number of parallel connections 2 th...

Страница 34: ...umber of maximum solar PV modules in series Voc The open circuit voltage of each module see product label or data sheet Temperature coefficient of open circuit voltage of the module refer to data shee...

Страница 35: ...uit current of PV module unit A Np the number of modules in parallel or module strings To clear or trim excess cables and Risen recommends that all cables be placed in proper pipework and away from st...

Страница 36: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14 mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position Th...

Страница 37: ...se the following grounding ways Grounding by unused mounting holes Other professional grounding devices No matter which grounding method is adopted all conductive connections to the frame of PV module...

Страница 38: ...w the local laws and regulations must have a qualified institution to recover processing the product disposal If your area is covered by a PV Cycle specialist you can contact them directly for process...

Страница 39: ...ofessionals When the irradiance is no less than 200W m if the terminal voltage is more than 5 different than the rated value it illustrates the connection of the modules is not good Comply with mainte...

Страница 40: ...ocks or burns suggest cleaning the PV modules in the early morning or evening when the sunlight is weak and the temperature is low especially for areas with higher temperatures It is forbidden to clea...

Страница 41: ...loss of life 14 DISCLAIMER Risen is not responsible for any form of damage including but not limited to module operation and system installation error and personnel injury hurt and property loss resul...

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