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32

INSTALLAZIONE

 

2.10.1 

Venting Requirements

 

9

WARNING: 

Risk of system damage or personal injury!

 

The vent system could fail, causing flue gas spillage, resulting 

in severe personal injury or death.

 

− Use only an approved vent starter coupling and approved 

vent pipe from 

R

 

− Do not mix components from different systems.

 

9

NOTICE: 

Risk of system damage!

 

− Connect an oil-fired unit to a vent having sufficient draft at 

all times to ensure safe and proper operation of the unit.

The RTC Boiler is a category II or IV appliance and the exhaust vent 

materials must be UL listed for use with a category IV appliance: 

operating temperatures of up to 240 °F, positive pressure, conden-

sing flue gas. Currently, UL Listed vents of AL29-4C or 316L stain-

less steel must be used with the RTC Boiler. Proper clearances to 

combustibles must be maintained per UL and vent manufacturer 

instructions.

The specifying engineer should dictate flue venting as appropriate 

to the installation.

The vent  system  should  be  designed  to  facilitate  smooth  travel 

for both the intake and exhaust. Avoid the use of bullhead tees 

and back-to-back 90 degree elbows. The exhaust system must 

never be installed in a downward fashion. Be sure to follow all 

instructions provided by the vent manufacturer.

Keep  the  supply  of  combustion  air  free  of  corrosive  substances 

(e.g. halogenated hydrocarbons that contain chlorine or fluorine 

compounds). This will help prevent corrosion. Never use or sto-

re chlorinated cleaning agents or halogenated hydrocarbons (as 

contained in spray cans, solvents or cleaning agents, paints and 

adhesives, for example) in the boiler room.

UL, NFPA 54 & 211, ANSI Z223.1 guidelines are often the basis for 

state and local codes. Follow the guidelines of these recognized 

agencies unless codes applicable to the installation site are most 

stringent. The venting and combustion air systems must meet all 

applicable  code  requirements. Where  code  differs  from  the  in-

structions provided with the equipment, code will take preceden-

ce.

Constant pressure at the flue gas outlet is not required. Size the 

flue system to limit pressure variations. The maximum allowable 

breech pressure for design of the flue system is positive 0.2" W.C. 

for proper combustion and light off.

A  draft  control  system  may  be  required  to  ensure  proper  draft 

when two or more boilers are connected to a common stack. Con-

sult the flue material manufacturer for design calculations and 

recommendations.

2.10.2 

Code Required Vent Terminations

Horizontal Terminations:

 

− Vent terminations should be at least 4 feet below, 1 foot 

above or 4 feet horizontally from any window, door or gra-

vity air inlet of a building.

 

− The termination shall be at least 6 feet away from any other 

building opening, gas utility meter, service regulator or the 

like.

 

− The termination shall be at least 6 feet away from the com-

bustion air intake of any other appliance.

 

− The bottom of the vent terminal should be at least 12 inches 

above  both  finished  grade  and  any  snow  accumulation 

point.

 

− Vent should not terminate over public walkways or over an 

area where condensate or vapor could create a nuisance or 

be detrimental to the operation of regulators, meters and 

other equipment.

 

− Discharges should not be in wind-blocked areas, corners, 

or directly behind vegetation.

Vertical Terminations:

 

− Roof penetrations should follow all appliance codes and 

the  vent  manufacturer‘s  instructions.  The  vent  should 

never be installed at less than the required clearances to 

combustible materials per UL, NFPA and local codes. “Dou-

ble-wall or thimble” assemblies are required when pene-

trating combustible walls and roofs.

 

− Vertical discharges should extend at least 2 feet above the 

roof through properly flashed penetrations and at least 2 

feet above anything within a 10 foot horizontal diameter. 

Discharges  that  extend  more  than  2  feet  above  the  roof 

must be laterally supported.

 

− If the vent systems is to be connected to an existing stack, 

the stack must be UL Listed for Category II or IV appliances 

(capable of 240 °F, positive pressure and condensing flue 

gas operation).

 

− Masonry  stacks  must  be  lined  and  the  vent  penetration 

must terminate flush with and be sealed to this liner. Vents 

may enter the stack through the bottom or side.

 

− RTC Boiler vent systems must not be interconnected to any 

other venting system; The RTC Boiler is designed to main-

tain its own vent system.

 

− The exhaust vent must be pitched up toward the termina-

tion a minimum of 1/4 inch per foot of length. Condensate 

must flow back to the boiler flue collector freely, without 

accumulating in the vent.

2.10.3 

Combustion Air from outside the building

Two permanent openings method

If outside combustion air is required, the room shall have two per-

manent louvered openings to the outdoors. Each opening must 

have a minimum free area of 1 square inch for each 4,000 Btu/hr of 

total input rating of all fuel burning equipment in the space. When 

the air is supplied to the room via ducts, two ducts must be used.

Vertical ducts and openings must have a minimum free area of 

1 square inch for each 4,000 Btu/hr of the total input rating of all 

fuel burning equipment in the space. Horizontal ducts and ope-

nings must have a minimum free area of 1 square inch for each 

2,000 Btu/hr of the total input rating of all fuel burning equipment 

in the space.

One permanent opening method

If  outside  combustion  air  is  required,  the  room  shall  have  one 

permanent louvered openings to the outdoors. The opening must 

communicate directly with the outdoors or through a duct in ei-

ther a vertical or horizontal arrangement. The opening must have 

a minimum free area of 1 square inch for each 3,000 Btu/hr of total 

input rating of all fuel burning equipment in the space.

The  free  area  of  the  openings  must  be  taken  into  account  re-

strictions from the louvers and screens. The louver manufactu-

rer should be consulted for the percentage of free area available. 

When free area is not known, metal louvers typically have 60-70% 

of free area, wooden louvers have between 20-25% of free area. 

Louvers should be in a fixed position or interlocked with equi-

pment so that they open automatically during equipment ope-

ration. The combustion air damper opening shall be located as 

follows: top louver shall began within 12” of the ceiling and the 

bottom louver within 12” of the floor as prescribed in NFPA 54.

Direct intake method

If outside combustion air is required, air may be drawn from the 

outdoors via a duct connected directly to the burner intake. The 

duct shall be constructed of galvanized steel or a material having 

equivalent strength and rigidity. Refer to the burner manufactu-

rer's recommendations and installation instructions for additional 

guidelines and application requirements.

Содержание RTC Series

Страница 1: ...cod 20112713 rev 6 08 2017 RTC 3000 4000 5000 6000 RTC 8000 10000 RTC IT ISTRUZIONI PER IL RESPONSABILE DELL IMPIANTO PER L INSTALLATORE E PER IL SERVIZIO TECNICO DI ASSISTENZA...

Страница 2: ...o fornirLe le informazioni che ri teniamo necessarie per una corretta e pi facile installazione dell apparecchio senza voler togliere nulla alla Sua competenza e capacit tecnica Buon lavoro e rinnovat...

Страница 3: ...g old heating systems 22 2 6 7 Elimination air and gas from central heating system 22 2 6 8 Use of Antifreeze 22 2 7 Impianti idraulici di principio 23 2 8 Evacuazione della condensa 30 2 9 Neutralizz...

Страница 4: ...9 9In caso di fuoriuscite d acqua scollegare la caldaia dalla rete di alimentazione elettrica e chiudere l alimentazione idrica 9 9Verificareperiodicamentechelapressionedieserciziodell im pianto idrau...

Страница 5: ...or death from fire Do not use flammable or combustible material in the boiler room It is recommended not to store any items within 16 inches 415mm of the appliance 9 9CAUTION Appliance damage from co...

Страница 6: ...L apertura del portello anteriore ambidestra ed possibile an che senza togliere il bruciatore L apertura di fabbrica da sinistra a destra ma pu essere modificata in base alle necessit in in stallazion...

Страница 7: ...ruciatore 2 Visore fiamma con presa di pressione 3 Portello 4 Pannellatura 5 Mandata impianto 6 Attacco valvola di sicurezza 7 Ritorno impianto AT 8 Camera di combustione 9 Ritorno impianto BT 10 Cass...

Страница 8: ...esa di pressione 3 Portello 4 Pannellatura 5 Mandata impianto 6 Attacco valvola di sicurezza 7 Ritorno impianto AT 8 Camera di combustione 9 Ritorno impianto BT 10 Cassa fumi 11 Raccordo canale da fum...

Страница 9: ...low GPM 360 550 650 750 1150 1250 Water Volume gal 354 420 489 597 951 1255 Water Pressure Drop 1 7 psi at 300GPM 0 7 psi at 400GPM 0 6 psi at 500GPM 1 3 psi at 600GPM 1 1 psi at 800GPM 0 8 psi at 100...

Страница 10: ...afety limits Value Maximum allowable temperature 210 F 99 C Maximum Allowable Working Pressure MAWP 160 psi 11 bar Maximum cycle time for safety tempe rature limiter 40 s Maximum cycle time for temper...

Страница 11: ...n accordance with national regulations with a content of elementary sulphur 1 5 ppm and volatile sulphur 50 ppm Ultra Low Sulphur Diesel in accordance with national regu lations with a content of elem...

Страница 12: ...LO RTC 3000 RTC 4000 RTC 5000 RTC 6000 RTC 8000 RTC 10000 GAS RS100 M x x RS130 M x x RS190 M x x RS100 E x x BRUCIATORI BOILERS MODELLO RTC 3000 RTC 4000 RTC 5000 RTC 6000 RTC 8000 RTC 10000 RS130 E...

Страница 13: ...able are shown the codes for the upper door kit that shall be ordered as accessory for some matching boiler bur ner BRUCIATORI BOILERS MODELLO RTC 3000 RTC 4000 RTC 5000 RTC 6000 RTC 8000 RTC 10000 RX...

Страница 14: ...pleta degli accessori di montaggio pro tetta da un imballo in cartone e da una gabbia di legno 9 9Il libretto di istruzione parte integrante dell apparecchio e quindi si raccomanda di recuperarlo di l...

Страница 15: ...RTC 5000 RTC 10000 non sono posizionati su un pallet A rimuovere le viti di fissaggio al pallet mod RTC 3000 RTC 4000 e posizionare la caldaia nel luogo stabilito 0 0 vietato disperdere nell ambiente...

Страница 16: ...ght of the lid of the system s condensate neutralizer The gas supply pipe should be installed in such away that the boi ler s paneling can be removed and the front door opened without having to remove...

Страница 17: ...3 150 3 150 4 150 4 150 6 150 6 150 DN 3 Ritorno BT 4 150 6 150 6 150 6 150 8 150 8 150 DN 4 Attacco valvola di sicurezza 2 NPT 2 NPT 2 NPT 2 NPT 2 NPT 2 NPT DN 5 Scarico condensa 1 1 4 NPT 1 1 4 NPT...

Страница 18: ...m 7 5 190mm 2 5 63mm 7 5 190mm 2 5 63mm 7 5 190mm 3 LWCO 1 2 NPT 2 5 63mm 3 5 89mm 2 5 63mm 3 5 89mm 2 5 63mm 3 5 89mm 2 5 63mm 3 5 89mm 4 Drum temp LF Hold 1 2 NPT 2 5 63mm 4 5 110mm 2 5 63mm 4 5 110...

Страница 19: ...NPT 2 5 63mm 9 5 240mm 2 5 63mm 9 5 240mm 3 LWCO 1 2 NPT 2 5 63mm 3 5 89mm 2 5 63mm 3 5 89mm 4 Drum temp LF Hold 1 2 NPT 2 5 63mm 3 5 89mm 2 5 63mm 3 5 89mm 5 Inlet operating temperature sensor 1 2 NP...

Страница 20: ...co Portata Perdita di carico GPM psi GPM psi GPM psi GPM psi RTC 3000 276 1 48 184 0 82 138 0 55 92 0 33 RTC 4000 368 0 61 245 0 38 184 0 28 123 0 18 RTC 5000 460 0 56 307 0 34 230 0 25 153 0 16 RTC 6...

Страница 21: ...ating system includes an open expansion vessel then the boiler itself must be separated from the heating system by means of a heat exchanger Se la durezza dell acqua di partenza supera il valore indic...

Страница 22: ...iciency 2 6 7 Elimination air and gas from central heating system When designing new heating systems it is necessary to eliminate the air and other gases that form in the system Recently added fill or...

Страница 23: ...o condi zionate con opportuni sistemi di trattamento Come valori di riferimento possono essere considerati quelli riportati nella tabella del paragrafo Requisiti qualitativi dell acqua 0 0 vietato far...

Страница 24: ...re impianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di scarico caldaia 9 Filt...

Страница 25: ...zionamento 4 Circolatore impianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di...

Страница 26: ...mento 4 Circolatore impianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di scari...

Страница 27: ...atore impianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di scarico caldaia 9 F...

Страница 28: ...mpianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di scarico caldaia 9 Filtro a...

Страница 29: ...latore impianto 5 Valvole non ritorno 6 Valvola di sfiato automatico 7 Valvola di sicurezza caldaia 7 Seconda valvola di sicurezza caldaia solo per RTC 8000 RTC 10000 8 Rubinetto di scarico caldaia 9...

Страница 30: ...azione tale da evitare qualsiasi accumulo di conden sa Pcc in inch W C 1 3 3 7 2 9 Neutralizzazione della condensa raccomandato installare sempre un kit di neutralizzazione della condensa Nella tabell...

Страница 31: ...2 towards the boiler All condensate should be treated through a neutralization media before being eliminated to the floor drain 3 2 3 1 RTC 3000 RTC 4000 RTC 5000 RTC 6000 e A RTC 8000 RTC 10000 e A...

Страница 32: ...getation Vertical Terminations Roof penetrations should follow all appliance codes and the vent manufacturer s instructions The vent should never be installed at less than the required clearances to c...

Страница 33: ...all be located as follows top louver shall start within 12 of the ceiling and the bottom louver within 12 of the floor as prescribed in NFPA 54 2 10 5 Condensate Removal The exhaust vent pipe must be...

Страница 34: ...ste in fabbrica con il portello che si apre da sinistra verso destra Qualora sia necessaria l apertura nel sen so opposto operare come segue dopo aver rimosso il pannello laterale Portello RTC 3000 RT...

Страница 35: ...rniera superiore Allentare il dado 4 e rimuovere l anello elastico 5 Rimuovere il perno passante 6 4 6 5 Rimuovere i quattro dadi 7 ed estrarre la staffa 8 8 7 Operando in maniera inversa a quanto des...

Страница 36: ...opportune di mensioni secondo la legislazione vigente nel paese di in stallazione stringere nuovamente il dado con rondella 1 sul punto di connessione collegare l altra estremit del filo di messa a t...

Страница 37: ...ei passacavi ovali del quadro di comando Il quadro di comando non fornito a corredo 3 2 Agganciare i pannelli laterali 2 3 4 5 6 7 ai longheroni superiori 1 della caldaia facendo attenzione a far entr...

Страница 38: ...ella pannellatura procedere come riportato in seguito Aprire le asole pretranciate poste sul pannello laterale 3 o 4 a seconda del lato su cui si desidera installare il quadro di comando in corrispond...

Страница 39: ...ssare n 8 perni AVP sui fori della parte anteriore dei pan nelli 9 10 11 12 due per pannello e montare i pannelli su periori 11 9 10 12 Agganciare il pannello posteriore superiore 13 nei perni predisp...

Страница 40: ...oli la teralmente e agganciandoli sui perni dei pannelli superiore e inferiore 15 16 Montare il profilo anteriore 17 agganciandolo sui perni dei pannelli superiori 17 2 14 Accessorio supporto quadro e...

Страница 41: ...emperature and low temperature For an optimum energy yield we recommend supplying a flow rate of 10 of the total nominal flow rate via the low temperature flange with a return temperature below the de...

Страница 42: ...slowly and observe the pressure gauge whilst doing so Vent the heating system via the radiator air vent valves If the water pressure drops as a result of venting the system Top up the system with wat...

Страница 43: ...tightness Start the burner Complete the burner test report regarding the individual output stages Conduct a tightness test on the hot gas side After a short time in operation tighten the screws in th...

Страница 44: ...system re mains operational especially when there is a risk of frost 9 9NOTICE Always keep the oil supply valve shut off if the burner is shut down for an extended period of time 4 1 Shutting down th...

Страница 45: ...commencing any main tenance The results of flue gas analysis can give a clear idea of what servi cing or repairs are needed 5 3 Apertura portello Per aprire il portello sufficiente svitare completamen...

Страница 46: ...n the heating sy stem The fill and top up water quality must comply with the water re quirements in this manual Air pockets may form in the heating system through the fill or top up water releasing ga...

Страница 47: ...lmente la caldaia prima di aprire le aperture di ispezione Le aperture di ispezione sono situate nei seguenti punti Modelli RTC 3000 RTC 4000 RTC 5000 RTC 6000 2 1 1 Ispezione 2 Ispezione e scarico fa...

Страница 48: ...if requi red Check and clean the burner Visual inspection and remove any conta mination Check all safety equipment safety shut down Function check Flue gas analysis with test report for each output s...

Страница 49: ...e circuit Check the vent valve The boiler has reached the set tempera ture but the radiators are still cold Air in the circuit Bleed the circuit Pump malfunctioning Check release the pump Problem with...

Страница 50: ...t the environment we use the best possible technology and materials taking into account economic points of view Packaging For the packaging we participate in the country specific recycling systems whi...

Страница 51: ...51...

Страница 52: ...setts U S A 02043 2165 Meadowpine Blvd Mississauga Ontario Canada L5N 6H6 www rielloboilers com Poich l Azienda costantemente impegnata nel continuo perfezionamento di tutta la sua produzione le carat...

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