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Installation, use and maintenance instructions

20061862 (6) - 12/2014

Forced draught gas burners

Progressive two-stage or modulating operation

CODE

MODEL

TYPE

20061873

RS 1000/M C01

1139 T

20061850

RS 1200/M C01

1140 T

Содержание RS 1000/M C01

Страница 1: ...tion use and maintenance instructions 20061862 6 12 2014 Forced draught gas burners Progressive two stage or modulating operation CODE MODEL TYPE 20061873 RS 1000 M C01 1139 T 20061850 RS 1200 M C01 1...

Страница 2: ...Translation of the original instructions...

Страница 3: ...ol box LFL1 333RL 13 4 13 Servomotor SQM10 1 14 5 Installation 15 5 1 Notes on safety for the installation 15 5 2 Handling 15 5 3 Preliminary checks 15 5 4 Operating position 16 5 5 Removal of the loc...

Страница 4: ...ure switch check CO 27 6 9 2 Maximum gas pressure switch 27 6 9 3 Minimum gas pressure switch 27 6 10 Operation sequence of the burner 28 6 10 1 Burner start up 28 6 10 2 Operation 28 6 10 3 Burner fl...

Страница 5: ...EMC 2004 108 EC Electromagnetic Compatibility Such products are marked as follows The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001 Manufacture...

Страница 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Страница 7: ...f damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonable...

Страница 8: ...nce Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pu...

Страница 9: ...d 1 stop every 24h Continuous operation 1 stop every 72h Electrical supply of the system 3 400 50 3 230 50 Voltage of auxiliaries 230 50 60 110 50 60 R S 1000 M TC Emission C01 or Class 1 EN676 BLU or...

Страница 10: ...e at max output 2 Gas G20 G25 mbar 67 1 101 2 97 2 145 Operation Intermittent min 1 stop in 24 hours Progressive two stage or modulating by kit see accessories Standard applications Boilers water stea...

Страница 11: ...ed on the hinge The maximum dimensions of the open burner are indicated by the L and R positions The l position is reference for the refractory thickness of the boiler door Tab F Destination country G...

Страница 12: ...in the diagram consult the manufac turer The firing rates were obtained in special test boilers according to EN 676 regulations In Fig 3 you can see the diameter and length of the test combus tion ch...

Страница 13: ...rain flange 14 Shutter 15 Combustion head movement lever 16 Air damper movement leverage 17 Air pressure switch differential operating type 18 Combustion head air pressure test point 19 Maximum gas pr...

Страница 14: ...Plug socket servomotor 17 Light signalling of main fuel valve open 18 Heat request light signalling 19 Light signalling of mains live state 20 Flame sensor plug sensor socket NOTE Two types of burner...

Страница 15: ...ables separately as far as possi ble from the control box and the other cables When wiring the unit make sure that AC 230 V mains voltage cables are run strictly separate from extra low voltage cables...

Страница 16: ...onal safety standards are respected During the assembly of the servomotor and the connection of the damper the gears can be disengaged by means of a le ver allowing the drive shaft to be easily adjust...

Страница 17: ...ust be free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner...

Страница 18: ...st tube 4 This protection must not compromise the extraction of the blast tube For boilers with a water cooled frontpiece a refractory lining 2 5 Fig 12 is not necessary unless expressly requested by...

Страница 19: ...13 proceed as follows disconnect the electrical wiring from the servomotor disconnect the leverage 3 of the cam and movement of the head 12 unscrew the 4 fixing screws 1 and open the burner on the hin...

Страница 20: ...combustion head moving the tie rod on the holes 5 6 7 8 10 Fig 15 The selection of the hole to be used is determined based on the maximum output requested as illustrated in Tab J In the factory the ad...

Страница 21: ...k detection control is compulsory for burners with maximum outputs over 1200 kW 9 Gasket 10 Pressure adjuster 11 Train burner adaptor supplied separately P2 Upstream pressure of valves adjuster P3 Ups...

Страница 22: ...t test point 1 Fig 21 Find in the table Tab K related to the burner concerned the pressure value closest to the result of the subtraction Read off the corresponding output on the left DANGER Disconnec...

Страница 23: ...r Example RS 1000 M C01 with natural gas G20 Maximum modulating output operation Gas pressure at an output of 8000 kW 39 2 mbar Pressure in combustion chamber 5 mbar 39 2 5 44 2 mbar Pressure required...

Страница 24: ...stat pres sure switch If this is not the case a time switch should be fitted in series to TL to stop the burner at least once every 24 hours Refer to the wiring diagrams The electrical safety of the d...

Страница 25: ...e right to carry out the thermal relay test 5 14 Motor rotation As the burner is not fitted with a phase sequence checking de vice the motor rotation may be incorrect If this is not the case turn the...

Страница 26: ...ration is unnecessary if each of the two solenoid valves is equipped with a pilot light that signals voltage pass ing through 6 3 Burner start up Close the remote controls and position the selector 1...

Страница 27: ...the servomotor on po sition max approx 130 Cam V regulates the minimum modulation output fac tory set at 45 Remaining cam not used Lever 7 servomotor reset 6 6 Burner adjustment and output modulation...

Страница 28: ...and for a wide calibration field to adjust the servomotor to the maximum of the output used the nearest possible to the maximum opening 130 On the gas butterfly valve fuel step according to the burne...

Страница 29: ...t lower the adjust ment pressure by slowly turning the relative knob anticlockwise until the burner locks out Now turn the knob clockwise by 2 mbar and repeat the start up of the burner If the burner...

Страница 30: ...he presence of the flame and the correct position of the air and gas maximum pres sure switches If the temperature or the pressure is low so the thermostat pressure switch TR is closed the burner prog...

Страница 31: ...to the mini mum end of scale position Turn the air pressure switch to the maximum end of scale position The burner must stop in lockout Turn off the burner and cut off the power Disconnect the minimum...

Страница 32: ...ay have accumulated To remove the photocell pull out outwards it is only pressed in Minimum value for correct operation 70 A If the value is lower it could be due to exhausted photocell low voltage lo...

Страница 33: ...is possible to open the burner on the hinge 7 4 Closing the burner Refit following the steps described but in reverse order refit all burner components as they were originally assembled EN 676 Air exc...

Страница 34: ...set of fail ures that may occur and result in irregular burner operation or no functioning at all If a burner malfunction is detected first of all check that the electrical wiring is adequately conne...

Страница 35: ...place Pressure switch pressure test point pipe blocked Clean Poorly adjusted head Adjust Dirty fan Clean High depression in the furnace Contact our Technical Department The burner turns on and then re...

Страница 36: ...minimum gas pressure switch intervention pressure Replace the gas filter cartridge Lockout without symbol indication Flame simulation Replace the control box Burner goes into lockout during operation...

Страница 37: ...o components should be ordered the analogue signal converter the Potentiometer Continuous purging kit Soundproofing box kit Gas trains in compliance with EN 676 Please refer to manual A Appendix Acces...

Страница 38: ...starter 5 Functional layout LFL 1 6 Functional layout LFL 1 7 Functional layout LFL 1 8 Functional layout LFL 1 9 Functional diagram 10 Electrical wiring that the installer is responsible for 11 Elec...

Страница 39: ...AA 1 1 8 8 1 NC 2 1 8 8 K 0LLM NC 2 J9A F8 E F I 6 7 N 6 J9A 9 I BH F 6 A J9A JAB NC NB N 9 A W A6 A6 A6 A6 A5 W EF A6 B5 FDE B38 EG H W ID 66F H 66F8 X I 6A I W 1 EC IE 1 E IEY EC W EF F E C EF I EF...

Страница 40: ...1 6 7 F95 2 F95 4 4 A E5 A E5 A E5 50 0 1 A0E5 7 F95 F95 4 4 A2E71 A E6 F95 G2 G3 3 F95 4 9 8 47 7 H H 1 F95 4 4 A2E71 A0E7 1 A0E42 A0E7 5 I 5 A 5 8 A 5 8 A 5 4 5 I 8 A 5 46 A A 6 J4 D8 I B 4 A D8 J...

Страница 41: ...3 4 0 06 8 H7E 78 H8E 6 H8E HLE A H8E 75 HLE M H H H M A FD H H ADCF H 4 FB G M C D H G D H N A H A M O F H F A H O F3 H FPA F M FD D H F H FD H FD3 4 M C A D H 4C3 H A H C D M F A CD H DF A H DF A H...

Страница 42: ...H 2 2 G66 0 02 G66 09 4 2 09 F4B7 09 F4B7 6 O 6A F 6A 9 F 6A9 F 6A 6 O 9C F 6A 7 F C F 7 1 C E9 O H AA F E9AA 1 F P 9 F H9A6 H O 9C89 F HC99 F 9CD F HCQ C8 O C F C98 F C H9 F C D 1 O 6 7 F 1 D9 F 6A 7...

Страница 43: ...5 37 A J 3 J 5 F 9 E7C 6 33 35 37 A 4BA A A4 J6 1 J6 7 F 9 97 33 35 37 9 4 4 BA 2 A J J 6 F 9 E6C97 33 35 37 9 4 4 A J8 33 J8 35 E8C 3 E8C 3 F 9 K 9B E 9B E 9B E 9B 92 K 4A E 9B 2 E A 4 E 0L 4 D K M B...

Страница 44: ...6A D 6A 9 D 6A9 D 6A 6K J 91 D 6A 7K D 1 D 7 L 1 C9 J H AA D C9AA L D M 9 D H9A6 H J N9189 D H199 D N910 D H1O 18 J 1 D 198 D 1 H9 D 1 0 L J 6 7 D L 09 D 6A 7 D L9 HJ 1 7 D 1 H9 D 1 H9 D 1 H9 N0J N A...

Страница 45: ...ZX Z O K Z X L X KD D LD ZX Z L QL U QL U Q L U QGL M RP U QGH U MPOR U HJ GRN T ZOGQQP U T QQP U GLM U Z Q ZM _ RI U ZR M U _ RS U ZR M RI RP P U R I U RPLZ U RPS J OGMHP U JOS U QGMH U O PZ GRGMHOP...

Страница 46: ...5T 0 2P85 54 10 3N70 2 5 6110 05L0 6 L0383P04 5 2P0L 2P61304 3N7 2 9UP10L 1 1 1C 70 1 1 1C 70 C L 70 V G H A PW L L 0 0 6 6 26J10 26J10 6L 8384 6LK 3P04 61 4016N C 6 6L 8384 6LK 3P04 61 4016N I 6 03 3...

Страница 47: ...7 0 J 20 N 5 0 I 7 7 2M 2 U 06 I 7 0 3L 5 0 2 J E E 7 2 7 0 2 6 2 3 7 0 27 F I V 0 6 0 2 2 JN 320 0 6 0 2 277 E W CX G 7 07 0 8I7 H Y 2I 7 2 0 5 J W CX I 7 J O 6 25 A I 77 J 7 7 0 27 2 20 3L 0 0 2 Y 2...

Страница 48: ...B C C 1 9 83 g 0g 5 G 5 5 8 g 0g UQMS 1K UWML BFD 9 8G G2 G5 G 83 8 8G G5 G2 h R UM QKV OS MV WOU UMKNPZL U 8 B7 i A X3 9h G 1 9h 9 h 9 G 2 6 G2 i 7 G5 G 5 9 9 1 G 5 9 G 5 5 8 0 6 5 8 6 B X3 X3 B X3 8...

Страница 49: ...U SZ2 5 5 456 56 M 4 6WFNXYYY 6 SSU6T5 5 4 25S46 05 M 4 6WFNXYYY 5 4 6 506 J 7 9 S 42 42 4P 4R 4Q 0 _ 20 205 250 2 0 M _ 56U 2 SM U 6 SZW 6a 35 _ V 22U 3522UW b 0 5 V52 V _ c56T5 V655 c564 V6 6T _ 6U...

Страница 50: ...1 Start triangle starter star contactor KST1 Star triangle starter timer K1 Clean contacts output relay with fan motor working K2 Clean contacts output relay motor lockout K3 Clean contacts output rel...

Страница 51: ......

Страница 52: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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