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RTC-80 1000-5500

USA

INSTALLATION, OPERATION AND SERVICE MANUAL

Содержание 20165080

Страница 1: ...cod 20158857 rev 2 02 2020 RTC 80 1000 5500 USA INSTALLATION OPERATION AND SERVICE MANUAL...

Страница 2: ...the appliance Used in conjunction with your own knowl edge and expertise it will enable you to install the appliance quickly easily and correctly Please accept our thanks and congratulations on your c...

Страница 3: ...quirements 25 2 8 4 Central heating system 25 2 8 5 New central heating systems 25 2 8 6 Reconditioning old heating systems 26 2 8 7 Elimination of air and gas from central heating system 26 2 8 8 Use...

Страница 4: ...connect the boiler from the main electrical supply and shut off the water supply 9Periodically check that pressure in the central heating circuit when cold is approximately 20 psi 1 4 bar and below th...

Страница 5: ...njury or death from fire Do not use flammable or combustible material in the boiler room It is recommended not to store any items within 16 inches 415mm of the appliance 9CAUTION Appliance damage from...

Страница 6: ...door can open in either direction and can be opened without removing the burner The door is facto ry fitted with hinges on the left but these can be field re versed if necessary to suit individual in...

Страница 7: ...rature 8 Heating return low temperature 9 Blind plug 10 Instrument bulb sensor sockets 11 Combustion chamber 12 Flue gas exhaust 13 Flue gas box 14 Inspection window 15 Condensate outlet 16 Boiler dra...

Страница 8: ...ficiency 94 0 94 0 94 0 94 0 94 0 94 0 94 0 94 0 1 Values based on natural gas firing Based on standard burner with optional high turndown kit 2 Maximum output dependent upon application 3 Condition 1...

Страница 9: ...PM 2 18 psi at 523 GPM Maximum turndown Nat Gas 10 1 10 1 10 1 10 1 10 1 10 1 10 1 10 1 Vent Connections 10 10 12 12 14 14 16 18 Vent Materials AISI 316L AL29 4C 29 Cr 4 Mo Type of Fuel Natural Gas Pr...

Страница 10: ...carried out by an autho rized heating engineer Any work on gas piping components may only be carried out by an authorized gas installer The local regulations regarding minimum pressure detectors maxim...

Страница 11: ...instructions for that system shall include a parts list and detailed installation instructions e A copy of all instructions for all Product Approved side wall hor izontally vented gas fueled equipment...

Страница 12: ...46 x RS 190 E 20067546 x COMBINATION OIL GAS RLS 28 x RLS28 E x RLS 38 x RLS38 E x RLS 50 x RLS 50 E x RLS 70 20067545 x RLS 68 E 20067545 20067545 RLS 100 x x RLS 130 x RLS 160 E x 20067546 x RLS 190...

Страница 13: ...d warning label to be applied to the casing upon completion of the installation water treatment instructions E B A D C Inside the combustion chamber C D The second contains the boiler casing complete...

Страница 14: ...1 9 16 40 1 3 8 35 1 3 8 35 2 3 4 70 2 3 4 70 3 1 8 80 3 15 16 100 F Flue connection depth inch mm 2 3 8 60 2 3 8 60 3 1 8 80 3 1 8 80 3 9 16 90 3 9 16 90 3 1 8 80 3 1 8 80 H Height of water fittings...

Страница 15: ...ial into the envi ronment or leave it within the reach of children since it can become a potential hazard Dispose of packaging material in compliance with the applicable legislation for lifting using...

Страница 16: ...e the burner 9WARNING When installing the boiler allow sufficient space around it to access all safety and control devices and to permit easy maintenance 9WARNING Check that the electric protection le...

Страница 17: ...A Four Boilers configuration 5 A A A A RTC 80 A Minimum distances Unit 1000 32 inch 1300 32 inch 1700 40 inch 2300 40 inch 3000 48 inch 3800 48 inch 4700 48 inch 5500 48 inch 9WARNING Make sure that t...

Страница 18: ...ttings on RTC 80 boilers Before installing the boiler flush out all the pipes of the central heating circuit to remove any machining residues oils scale dirt and debris RTC 1000 80 RTC 4700 80 M M 7 6...

Страница 19: ...3 13 16 350 28 13 16 732 D Distance between heating return 2 and safety device fitting inch mm 11 13 16 300 17 3 4 450 23 5 8 600 27 9 16 700 29 1 2 750 33 1 2 850 33 1 2 850 33 1 2 850 E Distance bet...

Страница 20: ...20 INSTALLATION 2 6 Sensor manifold installation 1000 1300 1700 2300 3000 3800 4700 5500 Sensor manifold type 2 1 2 150 3 150 4 150 5 150 6 150 NPS...

Страница 21: ...47 64 95 mm 3 47 64 95 mm 3 47 64 95 mm C 4 29 64 113 mm 4 1 4 108 mm 4 21 64 110 mm 4 21 64 110 mm 4 21 64 110 mm D 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm 3 15 16 100 mm E 5 5 8...

Страница 22: ...l diameter probe sockets 7 mm Thermowell length L100 mm Boiler RTC 80 1000 1300 1700 2300 3000 3800 4700 Sensor manifold type NPS 2 1 2 150 3 150 4 150 4 150 5 150 5 150 6 150 Thermowell length min ma...

Страница 23: ...ets 15 mm Thermowell length L170 mm 3 Inlet operating temperature thermowell G 1 2 for n 2 3 instrument bulb Internal diameter probe sockets 7 mm Thermowell length L100 mm Boiler RTC 80 5500 Sensor ma...

Страница 24: ...0 63 61 0 28 46 0 18 31 0 08 RTC 1300 80 120 0 46 80 0 20 60 0 12 40 0 05 RTC 1700 80 156 0 41 104 0 18 78 0 11 52 0 05 RTC 2300 80 212 1 74 141 0 78 106 0 39 71 0 18 RTC 3000 80 276 1 65 184 0 73 138...

Страница 25: ...xpansion vessel then the boiler itself must be separated from the heating system by means of a heat exchanger If the hardness of the water exceeds the value specified in the table it is mandatory to i...

Страница 26: ...iency 2 8 7 Elimination of air and gas from central heating system When designing new heating systems it is necessary to eliminate the air and other gases that form in the system Recently added fill o...

Страница 27: ...needed water supplies and recovery circuits must be condi tioned by suitable treatment systems Refer to the values list ed in the table in the paragraph Water quality requirements 0CAUTION It is prohi...

Страница 28: ...MAKE UP WATER FLOW LT RETURN WATER INLET 1 Boiler 2 Burner 3 Isolation valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y s...

Страница 29: ...em pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 Condensate outlet...

Страница 30: ...er 3 Isolation valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water so...

Страница 31: ...tion valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener fil...

Страница 32: ...ion valves 4 Central heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filt...

Страница 33: ...system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 Condensate ou...

Страница 34: ...ral heating system pump 5 Non return valves 6 Automatic vent valve 7 Boiler safety valve 8 Boiler drain valve 9 Y strainer 10 Pressure reducer 11 Expansion tank 12 Water softener filter 13 Siphon 14 C...

Страница 35: ...p of conden sate Pcc in inch W C 1 3 3 7 2 11 Neutralizing the condensate Installation of a condensate neutralization kit is always recom mended The following table states the rate of condensate flow...

Страница 36: ...e being eliminated to the floor drain 3 2 3 1 See Draining the condensate A i Description Symbol Unit RTC 80 1000 1300 1700 2300 Height of flue gas outlet A inch mm 21 1 16 535 25 635 Diameter of flue...

Страница 37: ...tem is positive 0 2 W C for proper combustion and light off A draft control system may be required to ensure proper draft when two or more boilers are connected to a common stack Con sult the flue mat...

Страница 38: ...ou vers should be in a fixed position or interlocked with equipment so that they open automatically during equipment operation The combustion air damper opening shall be located as follows top louver...

Страница 39: ...nge fixing nuts System B on the larger sizes comes with a hinge fixing plate a nut and an internal compression spring A B A Smaller sizes system A Larger sizes system B Axis of door rotation 2 14 Chan...

Страница 40: ...the plug 1 taking care not to lose the compressed spring inserted in the threaded tube 2 3 4 2 3 6 6 5 6 5 6 4 4 4 Remove the bolt 3 and the nuts 4 Remove the nuts 4 that secure the hinge plate 5 to t...

Страница 41: ...d as follows Unscrew the nut and washer 1 from the earth terminal Attach the earth cable s eye connector 2 to the terminal Make sure that the cable is of adequate size and complies with legislation in...

Страница 42: ...ross beams 8 and the screws provided Fit the top rear panel 9 the bottom rear bracket 10 and then the bottom rear panels 11 and 12 Fit the front top panel 13 Fit the top panels 14 15 16 and 17 Smaller...

Страница 43: ...and low temperature For an optimum energy yield we recommend supplying a flow rate of 10 of the total nominal flow rate via the low temperature flange with a return temperature below the dew point If...

Страница 44: ...slowly and observe the pressure gauge whilst doing so Vent the heating system via the radiator air vent valves If the water pressure drops as a result of venting the system Top up the system with wate...

Страница 45: ...ghtness Start the burner Complete the burner test report regarding the individual output stages Conduct a tightness test on the hot gas side After a short time in operation tighten the screws in the c...

Страница 46: ...em re mains operational especially when there is a risk of frost 9NOTICE Always keep the oil supply valve shut off if the burner is shut down for an extended period of time 4 1 Shutting down the heati...

Страница 47: ...h OFF Close all the gas cocks 9DANGER Risk to life from electric shock Before opening a unit disconnect electrical power and lockout to prevent accidental reactivation 9DANGER Risk to life from explos...

Страница 48: ...The first time opening the door remove the spare hinge as sembly B bushing bolt and washer opposite the pivot side of the door Remove the deposits accumulated in the flue box through the opening of th...

Страница 49: ...stinction is generally made between open vented and sealed unvented systems In practice open vented systems are hardly installed nowadays We will therefore be using a sealed unvent ed heating system t...

Страница 50: ...uired Check and clean the burner Visual inspection and remove any contamination Check all safety equipment safety shutdown Function check Flue gas analysis with test report for each output stage See t...

Страница 51: ...heck the vent valve The boiler has reached the set tempera ture but the radiators are still cold Air in the circuit Bleed the circuit Pump malfunctioning Check release the pump Problem with minimum te...

Страница 52: ...the environment we use the best possible technology and materials taking into account economic points of view Packaging For the packaging we participate in the country specific recycling systems whic...

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Страница 56: ...ond Park Road Hingham Massachusetts U S A 02043 2165 Meadowpine Blvd Mississauga ON L5N6H6 CANADA www rielloboilers com The manufacturer strives to continuously improve all products appearance dimensi...

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