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Series RMI 

Page

 

8

 

 

 

9430-050-en 

Revision   00 

TM 9886

 

Edition 03/2018 

Operation  with  closed  shut-off  elements  in  the 

suction and/or discharge lines is not permitted! 

 

There  is  a  risk  that  even  after  a  short  time 

high  surface  temperatures  on  the  pump 

housing may occur owing to rapid heating of 

the liquid in the pump interior. 

 

A rapid rise in the pressure inside the pump 

involves  the  risk  of  overloading  to  the  point 

of bursting. 

 

The pump must not be in operation in the 

unfilled  or  partially  filled  state  (dry  run-

ning).  This  results  in  serious  damage  to 

the pump and additional risks to the envi-

ronment can arise. 

 

Dry-running cannot only occur with an insuf-

ficiently filled interior but also in the event of 

high gas contents in the liquid medium. 

Operation  of  the  pump  outside  the  admissible 

operating  range  may  also  lead  to  dry-running  (e.g. 

due to evaporation in the interior). 

2.6.7  Temperature limits 

 

In the normal operating condition the highest 

temperatures are to be expected at the con-

tact point shaft seal/shaft, on the inner races 

of  the  rolling  bearings  and,  at  high  medium 

temperatures, on surface of the pump hous-

ing. 

In the case of media  >40° C the surface temperature 

of the pump housing is generally lower than the tem-

perature  of  the  medium  as  the  plastic  lining  acts  as 

insulation. 

 

If the pump is heated (e.g. heating jacket), it 

must  be  ensured  that  the  temperature  clas-

ses prescribed in the annex are observed. 

The not heated pump surface must have free contact 

with the environment. 

 

When  operating  the  pump,  make  sure  that  

an excessive deposit of dust is avoided (pos-

sibly  regular  cleaning).  This  prevents  the 

pump surface from heating to above the ad-

missible temperature. 

Following  table  below  indicates  the  admissible  medi-

um temperature, depending on the pump design, as a 

function  of  the  temperature  class  in  accordance  with 

EN 13463-1. 

 

Temperature class 

acc. to EN 13463-1 

Limit value of the tempera-

ture of the liquid 

PFA 

 

T6

 

85 °C  

not certified to ATEX 

 

T5

 

100 °C  

 

T4

 

135 °C  

 

125 °C 

1) 2) 

 

T3

 

200 °C  

 

150 °C 

 

T2

 

300 °C  

 

150 °C 

 

T1

 

450 °C  

 

150 °C 

1)  Grease lubrication : no restriction.  

Oil bath lubrication: 

 

standard design with shaft seal  

T3 

 

labyrinth seal (special design)  

T4

 

2)  The limit values specified for the temperature of the medium at 

the pump inlet are determined for the most unfavourable case 

(high  speed,  low  flow,  low  heat  capacity  of  the medium,  large 

magnetic  drive  ....).  Under  favourable  operating  conditions  the 

limit values specified may be increased by up to 5 K after con-

sultation with the manufacturer. 

The  plant  customer  must  ensure  that  the 

prescribed  operating  temperature  is  observed. 

The  maximum  admissible  temperature  of  the 

liquid  medium  at  the  pump  inlet  depends  on  the 

temperature class and the selected lining material 

required in each case. 

2.6.8  Maintenance 

 

To  achieve  safe  and  reliable  operation,  it 

must  be  ensured  in  inspections  at  regular 

intervals that the unit is properly serviced and 

kept in technically perfect order. 

Example:

  Functioning  of  the  rolling  bearings.  The 

mode  of  operation  and  operating  conditions  largely 

determine the actual service life that can be attained.  
Regular checks of the bearing pedestal area can pre-

vent excessive temperatures due to hot-running rolling 

bearings,  collision  of  the  drive  magnet  assembly 

against  the  lantern  or  even  defective  bearing  seals. 

See also 

Section 7.2

In regard to media containing solids, the maintenance 

intervals  must  be  set  by  the  operator  in  accordance 

with the conditions of operation. 
If  auxiliary  systems  (e.g.  external  flushing,  cooling, 

heating)  are installed, a check must be made to see 

whether monitoring facilities are required to safeguard 

their operation. 

2.6.9  Electric peripheral equipment 

 

Electric peripheral equipment, e.g. pressure, 

temperature  and  flow  sensors  etc.  must 

comply 

with 

the 

prevailing 

safety 

requirements  and  explosion  protection 

provisions. 

 

Содержание V&A RMI Series

Страница 1: ...before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9430 050 en Revi...

Страница 2: ...tial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 14 6 3 Shutdown 15 6 4 Restarting 15 6 5 Improper oper...

Страница 3: ...person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI long life grease lubrica tion and oil bath lubr...

Страница 4: ...x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The stainle...

Страница 5: ...and measuring instruments due to magnetic fields Risk to people and their personal property from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment...

Страница 6: ...hazardous media e g explosive toxic hot so that there is no risk to people and the environment Observe statutory regulations Provide and use protective equipment for the staff Caution when using the u...

Страница 7: ...missible temperature rise may occur The situation is to be remedied by providing appropri ate monitoring facilities See Section 5 6 The plant NPSH value NPSHA should be minimum 0 5 m higher than the N...

Страница 8: ...in accordance with EN 13463 1 Temperature class acc to EN 13463 1 Limit value of the tempera ture of the liquid PFA T6 85 C not certified to ATEX T5 100 C T4 135 C 125 C 1 2 T3 200 C 150 C T2 300 C 15...

Страница 9: ...ble Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible storage period of 4 years applies to elastomers made of NBR If magnetic drives are stored a...

Страница 10: ...ic tightness of the pump is guaranteed by the screw fittings of the bracket 344 and housing 100 The bearing pedestal gasket 401 and the lips of the can unit are jammed between both components with the...

Страница 11: ...n a common base plate and aligned Prior to alignment undo the support bracket 183 and then tighten it without stress The pump is to be aligned in all directions using a spirit level on shaft discharge...

Страница 12: ...t towards the reservoir and are therefore to be laid with a constant downward gradient towards the pump Should the piping internals upstream of the pump be horizontal a low point can of course be loca...

Страница 13: ...the claw section is normally to be mounted on the drive shaft and the coupling half with the smooth end face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling w...

Страница 14: ...l only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor...

Страница 15: ...gnition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the int...

Страница 16: ...eplace the bearings as a precaution In potentially explosive works it is advisable to monitor the condition of the rolling bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of a...

Страница 17: ...ay penetrated the lantern chamber through the can 7 5 2 Magnetic fields Caution Strong magnetic fields Risk during dismantling and in the vicinity of magnetic drives as single parts Remove loose parts...

Страница 18: ...e bracket 344 upwards lift off can 159 and can insert 158 As the shaft 222 is introduced tightly into the can insert 158 this shaft is automatically removed together with the thrust ring 510 3 Make su...

Страница 19: ...er gasket 403 oil bath lubrication and the shaft sleeve 523 1 be replaced during every new assembly Always replace the circlip 932 7 Remove metallic particles adhering to magnetic components such as t...

Страница 20: ...life grease lubrication Press radial ball bearings 321 1 and 321 2 onto the drive shaft Insert key 940 1 into the drive shaft Push pre assembled drive shaft into the bearing pedestal 330 Insert wavy...

Страница 21: ...g maximum up to max 400 N without weight Only hold the bearing pedestal in front of the flange on motor side Risk of injury from being squeezed Alternatively the unit can be mounted using a crane A th...

Страница 22: ...too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium...

Страница 23: ...s 523 1 shaft sleeve 566 1 Anti torsion insert 344 bracket 903 5 screw plug 361 rear bearing cover 401 housing gasket 415 1 centering gasket 502 1 wear ring 510 x Thrust ring 554 1 washer 557 2 contac...

Страница 24: ...Series RMI Page 24 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 2 Long life grease lubrication...

Страница 25: ...Series RMI Page 25 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 3 Oil bath lubrication...

Страница 26: ...ively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive side throug...

Страница 27: ...p size Ident No Impeller eye DN40 9428 81 1055 Impeller eye DN80 9428 81 1056 Impeller eye DN80 Gr2 9428 81 1057 Impeller eye DN100 9428 81 1058 Product description Application 10 5 Insertion tool for...

Страница 28: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 29: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

Страница 30: ......

Страница 31: ......

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 34: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

Страница 35: ......

Страница 36: ...ion 00 9430 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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