background image

Series RMI 

Page

 

7

 

 

 

9430-050-en 

Revision   00 

TM 9886

 

Edition 03/2018 

2.6  Special requirements for ex-

plosion protection 

If the units are used in potentially explosive areas, the 

measures  and  notes  in 

Sections  2.6.1  to  2.6.9

  are 

imperative to guarantee the explosion protection.  

2.6.1  Filling the unit 

 

During pump operation the wetted interior of 

the pump must always be filled with the liquid 

medium. 

This prevents any explosive atmosphere and the risk 

of dry-running. 

 

If  the  customer  cannot  ensure  this,  we  rec-

ommend that appropriate monitoring facilities 

be provided. 

 

 

All  auxiliary,  heating  and  cooling  systems 

must also be carefully filled. 

2.6.2  Special operating conditions 

In the standard design the can chamber and the plain 

bearings are cooled and lubricated by a flushing flow. 
Owing to properties of the medium (e.g. sticking due 

to  inadmissible  solids  entrainment,  clogging,  gas  en-

trainment  etc.)  the  cooling  flow  can  be  interrupted 

and, as a result, an inadmissible temperature rise may 

occur.  Provide  appropriate  monitoring  facilities.  See 

Section 5.6

For safe pump operation, we recommend a flow rate 

of 0.3 to 1.1 Q

opt

. If the pump is operated outside this 

range,  it  must  be  ensured  that  the  max.  admissible 

flow rate according to the pump characteristic curve is 

not exceeded and that the max. admissible operating 

temperature according to 

Section 2.6.7

 is observed. 

If  the  flow  rate  is  too  high,  the  differential  pressure 

upstream and downstream of the plain bearings could 

fall  so  much  that  a  lack  of  lubrication  or  dry-running 

may occur. 
If the flow rate is too low, the medium may heat up so 

much  owing  to  the  fluid  friction  that  the  max. 

admissible  surface  temperature  of  the  relevant 

temperature class is exceeded. 
Overloading,  overheating,  non-observance  of  the 

design data or the incorrect selection of the magnetic 

drive can lead to the decoupling of the inner and outer 

magnet assemblies. As a result, eddy currents may be 

induced  on  the  inner  and  outer  magnet  assemblies 

and an inadmissible temperature rise may occur. 
The situation is to be remedied by providing appropri-

ate monitoring facilities. See 

Section 5.6

The plant NPSH value (NPSHA) should be minimum 

0.5 m  higher  than  the  NPSH  value  of  the  pump 

(NPSHR)  to  prevent  a  lack  of  lubrication  or  dry-

running of the plain bearings. 

2.6.3  Chargeable liquids 

For  operation  with  chargeable  liquids  with  a 

conductivity  <  10

-8

  S/m  inert  gas  must  be  used  for 

flushing during drain. See also 

Section 6.3

2.6.4  Identification 

 

The  ex  identification  on  the  pump  relates  to 

the pump section.  A separate declaration of 

conformity  must  be  provided  for  the  shaft 

coupling  and  motor  and  for  other  attach-

ments  as  well  as  corresponding  identifica-

tion. 

Example of the identification of the pump section: 

  II2GD IIC TX X. 

For assembling the pump with components which are 

not explosion-protected (e.g. motor, shaft coupling), it 

is  recommended  to  mask  or  remove  the  "potentially 

explosive"  identification  from  the  pump  component 

and, if necessary, from other accessories. 
In this case the declaration of conformity applies with-

out ATEX identification. 
At  surface  temperatures  which  depend  primarily  on 

operating  conditions,  DIN  EN  13463-1  Chapter  9.3 

allows no temperature class or temperature to be indi-

cated.  

The  temperature  class  must  be  determined  by  the 

operator in accordance with 

Section 2.6.7

 “Tempera-

ture Limits”. 

2.6.5  Check of the direction of rotation 

 

If there is also a risk of explosion during the 

installation phase, the check of the direction 

of  rotation  must  under  no  circumstances  be 

conducted by briefly switching on the unfilled 

pump in order to prevent an inadmissible rise 

in temperature at the plain bearings. 

 

 

We recommend you to only perform a check 

of  the  direction  of  rotation  with  the  coupling 

disengaged  or  with  a  rotating  field  

instrument. See also 

Section 6.1.2.

 

2.6.6  Mode of operation of the pump 

The  pump may  only  be  started  with  the  suction  side 

shut-off element fully opened and the discharge side 

shut-off  element  slightly  opened.  Start-up  against  a 

closed  check  valve  is  also  possible.  The  discharge 

side  shut-off  element  is  to  be  regulated  to  the 

operating design point directly after run-up.  
See also 

Section 5.4.1.

 

Содержание V&A RMI Series

Страница 1: ...before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9430 050 en Revi...

Страница 2: ...tial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 14 6 3 Shutdown 15 6 4 Restarting 15 6 5 Improper oper...

Страница 3: ...person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI long life grease lubrica tion and oil bath lubr...

Страница 4: ...x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The stainle...

Страница 5: ...and measuring instruments due to magnetic fields Risk to people and their personal property from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment...

Страница 6: ...hazardous media e g explosive toxic hot so that there is no risk to people and the environment Observe statutory regulations Provide and use protective equipment for the staff Caution when using the u...

Страница 7: ...missible temperature rise may occur The situation is to be remedied by providing appropri ate monitoring facilities See Section 5 6 The plant NPSH value NPSHA should be minimum 0 5 m higher than the N...

Страница 8: ...in accordance with EN 13463 1 Temperature class acc to EN 13463 1 Limit value of the tempera ture of the liquid PFA T6 85 C not certified to ATEX T5 100 C T4 135 C 125 C 1 2 T3 200 C 150 C T2 300 C 15...

Страница 9: ...ble Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible storage period of 4 years applies to elastomers made of NBR If magnetic drives are stored a...

Страница 10: ...ic tightness of the pump is guaranteed by the screw fittings of the bracket 344 and housing 100 The bearing pedestal gasket 401 and the lips of the can unit are jammed between both components with the...

Страница 11: ...n a common base plate and aligned Prior to alignment undo the support bracket 183 and then tighten it without stress The pump is to be aligned in all directions using a spirit level on shaft discharge...

Страница 12: ...t towards the reservoir and are therefore to be laid with a constant downward gradient towards the pump Should the piping internals upstream of the pump be horizontal a low point can of course be loca...

Страница 13: ...the claw section is normally to be mounted on the drive shaft and the coupling half with the smooth end face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling w...

Страница 14: ...l only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor...

Страница 15: ...gnition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the int...

Страница 16: ...eplace the bearings as a precaution In potentially explosive works it is advisable to monitor the condition of the rolling bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of a...

Страница 17: ...ay penetrated the lantern chamber through the can 7 5 2 Magnetic fields Caution Strong magnetic fields Risk during dismantling and in the vicinity of magnetic drives as single parts Remove loose parts...

Страница 18: ...e bracket 344 upwards lift off can 159 and can insert 158 As the shaft 222 is introduced tightly into the can insert 158 this shaft is automatically removed together with the thrust ring 510 3 Make su...

Страница 19: ...er gasket 403 oil bath lubrication and the shaft sleeve 523 1 be replaced during every new assembly Always replace the circlip 932 7 Remove metallic particles adhering to magnetic components such as t...

Страница 20: ...life grease lubrication Press radial ball bearings 321 1 and 321 2 onto the drive shaft Insert key 940 1 into the drive shaft Push pre assembled drive shaft into the bearing pedestal 330 Insert wavy...

Страница 21: ...g maximum up to max 400 N without weight Only hold the bearing pedestal in front of the flange on motor side Risk of injury from being squeezed Alternatively the unit can be mounted using a crane A th...

Страница 22: ...too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium...

Страница 23: ...s 523 1 shaft sleeve 566 1 Anti torsion insert 344 bracket 903 5 screw plug 361 rear bearing cover 401 housing gasket 415 1 centering gasket 502 1 wear ring 510 x Thrust ring 554 1 washer 557 2 contac...

Страница 24: ...Series RMI Page 24 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 2 Long life grease lubrication...

Страница 25: ...Series RMI Page 25 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 3 Oil bath lubrication...

Страница 26: ...ively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive side throug...

Страница 27: ...p size Ident No Impeller eye DN40 9428 81 1055 Impeller eye DN80 9428 81 1056 Impeller eye DN80 Gr2 9428 81 1057 Impeller eye DN100 9428 81 1058 Product description Application 10 5 Insertion tool for...

Страница 28: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 29: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

Страница 30: ......

Страница 31: ......

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 34: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

Страница 35: ......

Страница 36: ...ion 00 9430 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

Отзывы: