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Series RMI 

Page

 

15

 

 

 

9430-050-en 

Revision   00 

TM 9886

 

Edition 03/2018 

6.3  Shutdown 

  Close discharge valve down to the position "mini-

mum flow rate" 

  Switch motor off. 

  Close discharge valve completely. 

Only close the suction line if the pump is to be evacu-

ated or dismantled. 

 

For all work on the machine, make sure that 

the  motor  cannot  be  inadvertently  switched 

on. 

 

If  the  pump  is  to  be  evacuated  or  flushed, 

observe the local regulations. 

 

If  the  pump  has  been  operated  with  a 

chargeable liquid,  it must be filled  with inert 

gas  (e.g.  nitrogen)  to  prevent  an  explosive 

atmosphere. 

It is recommended to wait one hour before the pump 

is  dismantled  from  the  plant  to  permit  static  peak 

charges to be eliminated. 
If  the  pump  is  returned  to  the  manufacturer's,  clean 

the pump very thoroughly. 
See also 

Section 3.1

6.4  Restarting 

When the pump is restarted, it must be ensured that 

all the relative steps as described in 

Section 6.1

 are 

repeated, depending on the progress of the shutdown 

operation. 

6.5  Improper operations and their 

consequences (examples) 

 

Inadmissible  modes  of  operation,  even  for 

brief  periods,  may  result  in  serious  damage 

to the unit. 

In  connection  with  explosion  protection,  potential 

sources  of  ignition  (overheating,  electrostatic  and 

induced  charges,  mechanical  and  electric  sparks) 

may  result  from  these  inadmissible  modes  of 

operation; their occurrence can only be prevented by 

adhering to the intended use. 
 

Operation with magnetic drive stopped: 

  If  no  heat  is  dissipated,  damage  to  the  impeller 

and drive magnet assembly may occur. 

Pump is started up without medium : 

  The  plain  bearings  in  the  pump  may  be  de-

stroyed. 

  Other  pump  components  may  be  destroyed  due 

to overheating. 

Suction line not opened or not opened fully : 

  Pump  is  cavitating  –  material  damage  to  pump 

and plain bearings  

  Pump does not attain the required delivery head 

or flow rate. 

  Pump may be destroyed due to overheating. 

Discharge valve closed too much : 

  Pump may be destroyed due to overheating. 

  Axial thrust too great. 

Discharge valve opened too much : 

  Pump  can  cavitate.  Particularly  severe  with  an 

empty discharge line. 

  Risk of pressure surge. 

  Possible damage to the plain bearings. 

  Magnetic drive may stop. 

  Motor may be overloaded. 

Suction valve and discharge valve closed : 

  Destruction  due  to  rapid  overheating  and  sharp 

rise in pressure. 

Control of the pump with the suction valve : 

  Cavitation – the volume may only be regulated on 

the discharge side. 

Overrun of the admissible gas content: 

  The flow may stop. 

  Switch  pump  and  vent  off  for  renewed  convey-

ance. 

  Make sure that the gas content is not exceeded, 

as described in the intended use. 

 
 

Содержание V&A RMI Series

Страница 1: ...before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9430 050 en Revi...

Страница 2: ...tial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 14 6 3 Shutdown 15 6 4 Restarting 15 6 5 Improper oper...

Страница 3: ...person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI long life grease lubrica tion and oil bath lubr...

Страница 4: ...x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The stainle...

Страница 5: ...and measuring instruments due to magnetic fields Risk to people and their personal property from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment...

Страница 6: ...hazardous media e g explosive toxic hot so that there is no risk to people and the environment Observe statutory regulations Provide and use protective equipment for the staff Caution when using the u...

Страница 7: ...missible temperature rise may occur The situation is to be remedied by providing appropri ate monitoring facilities See Section 5 6 The plant NPSH value NPSHA should be minimum 0 5 m higher than the N...

Страница 8: ...in accordance with EN 13463 1 Temperature class acc to EN 13463 1 Limit value of the tempera ture of the liquid PFA T6 85 C not certified to ATEX T5 100 C T4 135 C 125 C 1 2 T3 200 C 150 C T2 300 C 15...

Страница 9: ...ble Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible storage period of 4 years applies to elastomers made of NBR If magnetic drives are stored a...

Страница 10: ...ic tightness of the pump is guaranteed by the screw fittings of the bracket 344 and housing 100 The bearing pedestal gasket 401 and the lips of the can unit are jammed between both components with the...

Страница 11: ...n a common base plate and aligned Prior to alignment undo the support bracket 183 and then tighten it without stress The pump is to be aligned in all directions using a spirit level on shaft discharge...

Страница 12: ...t towards the reservoir and are therefore to be laid with a constant downward gradient towards the pump Should the piping internals upstream of the pump be horizontal a low point can of course be loca...

Страница 13: ...the claw section is normally to be mounted on the drive shaft and the coupling half with the smooth end face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling w...

Страница 14: ...l only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor...

Страница 15: ...gnition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the int...

Страница 16: ...eplace the bearings as a precaution In potentially explosive works it is advisable to monitor the condition of the rolling bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of a...

Страница 17: ...ay penetrated the lantern chamber through the can 7 5 2 Magnetic fields Caution Strong magnetic fields Risk during dismantling and in the vicinity of magnetic drives as single parts Remove loose parts...

Страница 18: ...e bracket 344 upwards lift off can 159 and can insert 158 As the shaft 222 is introduced tightly into the can insert 158 this shaft is automatically removed together with the thrust ring 510 3 Make su...

Страница 19: ...er gasket 403 oil bath lubrication and the shaft sleeve 523 1 be replaced during every new assembly Always replace the circlip 932 7 Remove metallic particles adhering to magnetic components such as t...

Страница 20: ...life grease lubrication Press radial ball bearings 321 1 and 321 2 onto the drive shaft Insert key 940 1 into the drive shaft Push pre assembled drive shaft into the bearing pedestal 330 Insert wavy...

Страница 21: ...g maximum up to max 400 N without weight Only hold the bearing pedestal in front of the flange on motor side Risk of injury from being squeezed Alternatively the unit can be mounted using a crane A th...

Страница 22: ...too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium...

Страница 23: ...s 523 1 shaft sleeve 566 1 Anti torsion insert 344 bracket 903 5 screw plug 361 rear bearing cover 401 housing gasket 415 1 centering gasket 502 1 wear ring 510 x Thrust ring 554 1 washer 557 2 contac...

Страница 24: ...Series RMI Page 24 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 2 Long life grease lubrication...

Страница 25: ...Series RMI Page 25 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 3 Oil bath lubrication...

Страница 26: ...ively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive side throug...

Страница 27: ...p size Ident No Impeller eye DN40 9428 81 1055 Impeller eye DN80 9428 81 1056 Impeller eye DN80 Gr2 9428 81 1057 Impeller eye DN100 9428 81 1058 Product description Application 10 5 Insertion tool for...

Страница 28: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 29: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

Страница 30: ......

Страница 31: ......

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 34: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

Страница 35: ......

Страница 36: ...ion 00 9430 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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