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Series RMI 

Page

 

13

 

 

 

9430-050-en 

Revision   00 

TM 9886

 

Edition 03/2018 

5.6  Monitoring facilities 

 

Appropriate  monitoring  facilities  are  to  be 

recommended,  depending  on  the  require-

ments  placed  on  operational  safety  and 

availability of the unit. 

Richter provides information on request and can sup-

ply: 

  Flow meters 

  Filling level indicators 

  Motor load monitors 

You  can  obtain  the  publications  "Safe  Operation  of 

Magnetic  Drive  Pumps"  and  "The  Operation  of 

Centrifugal  Pumps  without  NPSH  Problems"  on 

request. 

5.7  Drive 

The power consumption of the pump at the operating 

design point is specified in the data sheet and works 

certificate.  If  the  operating  design  point  was  not 

known  when  the  pump  was  dispatched,  the  power 

consumption  can  be  read  off  the  appropriate  perfor-

mance  curves.  The  max.  density,  the  max.  viscosity 

and a safety margin are to be allowed for. 
Care must be taken when selecting the motor size to 

ensure that the excess power is not too great but that 

the requirements acc. to DIN EN ISO 5199 are satis-

fied.  During start-up the magnetic drive could other-

wise stop. 
The magnetic drive rating at the pump speed is given 

in the pump data sheet. 
If the motor rating exceeds this magnetic drive rating 

–  at  pump  speed  -,  it  is  necessary  to  check  for  any 

stoppage of the magnetic drive. 
This also applies if the required drive rating exceeds 

80% of the magnetic drive rating – at pump speed. 
Consult Richter if necessary. 
Different  operating  data  can  be  achieved  without 

changing  the  pump  through  the  use  of  different 

speeds, e.g. by means of a frequency converter. 
The pump with  base plate and motor is illustrated  in 

the installation drawing. 
The operating manual of the motor manufacturer must 

be observed. 

 

A motor with a valid ATEX certificate is to be 

used if employed in zone 1 and 2. 

5.8  Coupling 

If one coupling half engages with the other, the claw 

section  is normally to be  mounted on the drive shaft 

and the coupling half with the smooth end face on the 

motor shaft. 
Observe the operating manual of the coupling manu-

facturer. 

 

A coupling with a valid ATEX certificate is to 

be used if deployed in zone 1 and 2. 

Regulations exist, e.g. for the following details: 

  Arrangement of the coupling halves 

  Max. bore diameter 

  Max. transmitted power 

  Spacing of the coupling halves 

  Maximum values for offset and  

  angular misalignment. 

Should the pump housing and motor remain on the 

base plate for repair work, a spacer type coupling is 

required. 

5.9  Final check 

Check  the  alignment  of  the  coupling  again  in  ac-

cordance with 

Section 5.3

It  must  be  possible  to  easily  turn  the  unit  at  the 

coupling by hand. 

5.10  Coupling guard 

The pump may only be operated with a coupling 

guard in accordance with the accident prevention 

regulations. 

 

It must be ensured that the coupling guard 

used  is  either  made  of  spark-free  material 

or the impact test required by the EN 13463 

is satisfied without any reservations. 

Richter offers both versions. 

 

The  operator  must  ensure  that,  after  the 

coupling protection has been mounted, the 

requirements of the machine guideline are 

fulfilled. 

 

5.11  Electric connection 

The operator is obligated to connect the assembly in 

accordance  with  existing  regulations  (IEC,  VDE, 

etc.). 

 

Only  have  the  electric  connection 

performed by a qualified electrician. 

Compare the available mains voltage with the infor-

mation  on  the  type  plate  of  the  motor  and  select  a 

suitable circuit. 
A  motor  protection  device  (motor-circuit  switch)  is 

urgently recommended. 

 

Danger  of  explosion  if  the  electrical 

installation is incorrect. 

 

In  potentially  explosive  areas  IEC  60079-

14 must also be observed for the electrical 

installation. 

If  the  pump  is  mounted  on  a  base  plate,  ensuring 

electrical  conduction  through  the  use  of  a  chopper 

disk or contact disk on the housing foot and support 

bracket. 
The assembly must be grounded in accordance with 

currently  effective  regulations,  for  example,  on  the 

base plate. 

Содержание V&A RMI Series

Страница 1: ...before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9430 050 en Revi...

Страница 2: ...tial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 14 6 3 Shutdown 15 6 4 Restarting 15 6 5 Improper oper...

Страница 3: ...person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI long life grease lubrica tion and oil bath lubr...

Страница 4: ...x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The stainle...

Страница 5: ...and measuring instruments due to magnetic fields Risk to people and their personal property from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment...

Страница 6: ...hazardous media e g explosive toxic hot so that there is no risk to people and the environment Observe statutory regulations Provide and use protective equipment for the staff Caution when using the u...

Страница 7: ...missible temperature rise may occur The situation is to be remedied by providing appropri ate monitoring facilities See Section 5 6 The plant NPSH value NPSHA should be minimum 0 5 m higher than the N...

Страница 8: ...in accordance with EN 13463 1 Temperature class acc to EN 13463 1 Limit value of the tempera ture of the liquid PFA T6 85 C not certified to ATEX T5 100 C T4 135 C 125 C 1 2 T3 200 C 150 C T2 300 C 15...

Страница 9: ...ble Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible storage period of 4 years applies to elastomers made of NBR If magnetic drives are stored a...

Страница 10: ...ic tightness of the pump is guaranteed by the screw fittings of the bracket 344 and housing 100 The bearing pedestal gasket 401 and the lips of the can unit are jammed between both components with the...

Страница 11: ...n a common base plate and aligned Prior to alignment undo the support bracket 183 and then tighten it without stress The pump is to be aligned in all directions using a spirit level on shaft discharge...

Страница 12: ...t towards the reservoir and are therefore to be laid with a constant downward gradient towards the pump Should the piping internals upstream of the pump be horizontal a low point can of course be loca...

Страница 13: ...the claw section is normally to be mounted on the drive shaft and the coupling half with the smooth end face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling w...

Страница 14: ...l only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor...

Страница 15: ...gnition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the int...

Страница 16: ...eplace the bearings as a precaution In potentially explosive works it is advisable to monitor the condition of the rolling bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of a...

Страница 17: ...ay penetrated the lantern chamber through the can 7 5 2 Magnetic fields Caution Strong magnetic fields Risk during dismantling and in the vicinity of magnetic drives as single parts Remove loose parts...

Страница 18: ...e bracket 344 upwards lift off can 159 and can insert 158 As the shaft 222 is introduced tightly into the can insert 158 this shaft is automatically removed together with the thrust ring 510 3 Make su...

Страница 19: ...er gasket 403 oil bath lubrication and the shaft sleeve 523 1 be replaced during every new assembly Always replace the circlip 932 7 Remove metallic particles adhering to magnetic components such as t...

Страница 20: ...life grease lubrication Press radial ball bearings 321 1 and 321 2 onto the drive shaft Insert key 940 1 into the drive shaft Push pre assembled drive shaft into the bearing pedestal 330 Insert wavy...

Страница 21: ...g maximum up to max 400 N without weight Only hold the bearing pedestal in front of the flange on motor side Risk of injury from being squeezed Alternatively the unit can be mounted using a crane A th...

Страница 22: ...too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium...

Страница 23: ...s 523 1 shaft sleeve 566 1 Anti torsion insert 344 bracket 903 5 screw plug 361 rear bearing cover 401 housing gasket 415 1 centering gasket 502 1 wear ring 510 x Thrust ring 554 1 washer 557 2 contac...

Страница 24: ...Series RMI Page 24 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 2 Long life grease lubrication...

Страница 25: ...Series RMI Page 25 9430 050 en Revision 00 TM 9886 Edition 03 2018 9 3 Oil bath lubrication...

Страница 26: ...ively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive side throug...

Страница 27: ...p size Ident No Impeller eye DN40 9428 81 1055 Impeller eye DN80 9428 81 1056 Impeller eye DN80 Gr2 9428 81 1057 Impeller eye DN100 9428 81 1058 Product description Application 10 5 Insertion tool for...

Страница 28: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 29: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

Страница 30: ......

Страница 31: ......

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 34: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

Страница 35: ......

Страница 36: ...ion 00 9430 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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