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Maintenance and troubleshooting

Page

Version 02 (2020-04)

ID No. 9230-020-en

7.2

Staff qualifications

DANGER

Insufficient qualifications can be potentially
fatal!

Maintenance may only be carried out by specially
trained specialists.

►

Work on the electrical system may only be
carried out by skilled electricians.

►

Comply with the safety regulations applicable
in the working area.

7.3

Richter Service

For information, see Section 1.6 Richter Service.

7.4

Error indicators

Fig. 25

A device malfunction is indicated by colored light-
emitting diodes on the

SAFERUN

CMS-T converter.

The following error information is shown:

1 Temperature sensor error

2 Power sensor error

3 Coupling break

–

Error indicator after self-test (see table below)

Содержание SAFERUN CMS-S

Страница 1: ...Installation and Operating Manual Translation SAFERUN Pump Monitoring System Published 04 2020 Read this manual before carrying out any work Revision 02 Keep for future reference 9230 020 en...

Страница 2: ...otective equipment 18 2 8 Safety notices on the SAFERUN CMS T converter 19 2 8 1 SAFERUN CMS T converter type plate 19 2 8 2 SAFERUN CMS S containment can type plate 20 2 9 Modifications prohibited 21...

Страница 3: ...m with 4 20 mA output and or HART input output 47 5 6 2 Connection diagram with HART loop converter output 48 5 6 3 Connection diagram with optional field indicator RIA 15 49 6 Operation 50 6 1 Safety...

Страница 4: ...ge 68 8 5 Returning the SAFERUN CMS T converter 68 8 6 Disposal 68 9 Appendix 69 9 1 Technical data 69 9 1 1 SAFERUN CMS T converter 69 9 1 2 Outputs 70 9 1 3 SAFERUN CMS S containment can 71 9 1 4 Di...

Страница 5: ...e HART protocol In addition the measured values are collected in a data memory HistoryLog and can be read out for later evaluations via the radio interface RFID 1 1 1 Notes on use The personnel entrus...

Страница 6: ...tograms to make the type of possible hazard clear The following pictograms are used Symbol Meaning General warning notice Danger from electricity Particular dangers when used in explosion hazard areas...

Страница 7: ...situation is not avoided this will result in death or serious injuries Follow the instructions in this warning notice to avoid the risk of death or serious injury to persons WARNING Injury danger Con...

Страница 8: ...nstructions in this warning notice to avoid injury to persons ATTENTION Material damage from Consequences of non compliance Avoidance 1 A warning notice of this danger level indicates the possibility...

Страница 9: ...e and malfunctions due to Not following this operating manual Improper use Use of untrained or insufficiently trained staff Faulty connection Not using original replacement and accessory parts Technic...

Страница 10: ...1 5 Manufacturer s details Richter Chemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Germany Phone 49 2152 146 0 Fax 49 2152 146 190 E mail richter info idexcorp com Internet http www richter ct c...

Страница 11: ...fic action step are described before the respective action step DANGER Danger to life from not observing the safety instructions Failure to comply with the safety and handling instructions in this ope...

Страница 12: ...rnally visible damage and defects Replace a damaged device immediately Have installation and or maintenance work carried out by authorized specialists only Secure the work area before starting any cle...

Страница 13: ...ally explosive environments The type examination certificate is enclosed in the appendix DANGER Danger to life if the safety instructions are not observed when operating in a potentially explosive env...

Страница 14: ...device is used improperly and or in any other way Use the device properly at all times Claims for damage from improper use are excluded The operator bears the sole risk 2 4 Foreseeable misuse The devi...

Страница 15: ...ttach suitable warning signs at the installation site that indicate the dangers in the work area During the entire service life of the device check whether the operating instructions created by it are...

Страница 16: ...ecialist training knowledge and experience as well as familiarity with the relevant regulations Skilled electrician is able to carry out work on electrical installations and to independently identify...

Страница 17: ...ccupation specific regulations applicable at the location where the device is being used 2 6 2 Unauthorized persons WARNING Danger to and from unauthorized persons Unauthorized persons who do not meet...

Страница 18: ...ING Danger of injury from incorrect or lack of personal protective equipment In order to minimize health hazards is necessary to wear personal protective equipment when working When working always wea...

Страница 19: ...rter type plate Marking in accordance with ATEX gas ex protection Abbreviation Meaning II 2G Group II Category 2G Ex Symbol mark ib Intrinsic safety for zones 1 2 IIC Explosion group T1 T6 Temperature...

Страница 20: ...G Group II Category 2G Ex Symbol mark ib Intrinsic safety for zones 1 2 IIC Explosion group T1 T6 Temperature classes T1 to T6 Gb Equipment protection level EC type examination certificate for SAFERUN...

Страница 21: ...orrect or faulty spare parts can result in injuries damage malfunctions or total failure and can impair safety Use only the manufacturer s original spare parts 2 11 Environmental notices ATTENTION Dan...

Страница 22: ...t with reference values that are reported as an event if they are exceeded or fallen below The operating state of the pump is indicated by colored light emitting diodes LEDs in the housing cover 1983...

Страница 23: ...ump cannot be detected NOTICE The flow is only a theoretical value The calculated flow rate does not have to correspond to the actual flow rate If the data relating to the medium to the density is not...

Страница 24: ...th energy via a suitable external energy source e g a certified feed and signal isolator in a 3 wire circuit with circuits in the intrinsic safety protection type The measured values are transferred t...

Страница 25: ...and function ID No 9230 020 en Version 02 2020 04 Page 25 3 3 Device components Fig 1 SAFERUN CMS T converter with sensor cable and retaining plate Fig 2 SAFERUN CMS S containment can with integrated...

Страница 26: ...th short sensor cable 0 3 m Pump installation and operating manual SAFERUN installation and operating manual 3 4 2 SAFERUN CMS T converter without pump NOTICE If the SAFERUN CMS T converter is deliver...

Страница 27: ...elow 3 5 1 SAFERUN CMS S containment can Fig 3 1 Containment can 2 Support ring with sensor housing 3 Socket for connecting to SAFERUN CMS T converter 3 5 2 Sensor Fig 4 SAFERUN sensor integrated in t...

Страница 28: ...Operating indicator 3 6 Attachment methods 3 6 1 Attachment on the pump As standard the SAFERUN CMS T converter is attached directly to the pump with the retaining plate The short sensor cable 0 3 m...

Страница 29: ...he pump This requires a long sensor cable 5 m to be used and this is available as an option Fig 8 SAFERUN CMS T converter mounted on a wall 1 Converter with retaining plate 2 Wall fastening 3 7 Operat...

Страница 30: ...indicator lights up flashes red 2 Operating indicator green and red 3 Load change red indicator 2 3 seconds Coupling break flashes red fast a g Pump operating point The operating point indicator of t...

Страница 31: ...ctions on the SAFERUN CMS T converter viewed with housing open 1 Cable infeeds M20 x 1 5 for sensor cable 2 Cable infeeds M20 x 1 5 for power supply 3 9 pin terminal strip for connecting the sensor an...

Страница 32: ...SAFERUN APP Sensor cable 5 m 3 8 1 Tablet with RFID read head and holder A tablet or laptop with an RFID reader is required to set the SAFERUN CMS T converter and to read out the stored measurement da...

Страница 33: ...rsion 02 2020 04 Page 33 3 8 2 Sensor cable 5 m Fig 14 If the pump is installed in a difficult to access or difficult to see location the converter can be installed away from the pump using a 5 m sens...

Страница 34: ...ICE Check the delivery for completeness and visible damage immediately upon receipt Report an incomplete or damaged delivery to the supplier immediately If the device is not installed immediately afte...

Страница 35: ...ing ropes or belts make sure that the load handling equipment cannot damage the converter and or the sensor socket on the SAFERUN CMS S containment can Do not expose the SAFERUN CMS T converter to har...

Страница 36: ...talling the device DANGER Danger from electric current Contact with live cables or components can be potentially lethal Before starting work switch off the electrical supply and secure it against bein...

Страница 37: ...requirements must also be met for safe operation when installing the device in an Ex protected area Ensure operation only with an intrinsically safe supply isolator in a 3 wire circuit see Technical...

Страница 38: ...pump 1 Unscrew both screws from the bearing support 2 Fasten the SAFERUN CMS T converter with the retaining plate on the bearing support with these screws and Loctite The optionally available 5m sens...

Страница 39: ...SAFERUN CMS T converter may only be connected to the original SAFERUN CMS S containment can from Richter NOTICE Even if all connection points of the system are secured against exceeding the permissibl...

Страница 40: ...n Fig 17 Fig 18 Procedure 1 Unscrew the protective cap 1 on the connector of the SAFERUN CMS S containment can Keep the protective cap in a safe place to use later 2 Plug the connector 2 of the SAFERU...

Страница 41: ...The SAFERUN pump monitoring system can be used in non explosion hazard areas and with the appropriate power supply also in explosion hazard areas NOTICE The outside diameter of the connection cable mu...

Страница 42: ...avoidance of stray currents not be connected to ground earth via the negative pole avoidance of stray currents NOTICE The frequency converter should be grounded potential free avoidance of stray curr...

Страница 43: ...D No 9230 020 en Version 02 2020 04 Page 43 Fig 19 Position of the cable glands and terminal strip 1 SAFERUN sensor cable 2 Connection cable from the supply isolator provided by the customer 3 wires p...

Страница 44: ...below Cable Terminal No Assignment Strand Sensor cable 1 Magnetic field sensor White 2 Magnetic field sensor Brown 3 Shield Shield and gray wire via common insulated wire end ferrules 4 Temperature s...

Страница 45: ...lvanic separation of the intrinsically safe supply circuit or supply and signal circuit from the non intrinsically safe circuits e g mains current and output circuit according to DIN VDE 0106 Part 101...

Страница 46: ...5 2 3 HART loop converter If it is not possible to evaluate the HART signal a HART loop converter can be used to convert up to 3 signals from HART to 4 20 mA An approved device is listed in the table...

Страница 47: ...this example the 4 20 mA signal or the HART signal is evaluated by SAFERUN NOTICE SAFERUN provides the power range as a 4 20 mA signal as standard With the aid of the SAFERUN app the 4 20 mA output c...

Страница 48: ...onverted into 4 20 mA signals via the HART loop converter A choice of temperature PV speed SV power TV and flow rate QV The normal 4 20 mA signal can also be evaluated NOTICE Only one HART loop conver...

Страница 49: ...A 15 from Endress Hauser is one good option for displaying additional information on site It enables the 4 HART variables temperature speed power flow rate to be displayed alternately NOTICE If a HART...

Страница 50: ...instructions in this operating manual can give rise to life threatening situations Observe all warnings and instructions listed here NOTICE Notes on safety in potentially explosive environments are s...

Страница 51: ...pecial information about the pump or the pumped medium was given when ordering the parameters of the SAFERUN CMS T converter are preset accordingly NOTICE The SAFERUN CMS T converter is supplied with...

Страница 52: ...m start see Section 6 4 2 or a parameterization The connected sensors the internal memory and the parameters are checked during this test During the self test all LEDs of the SAFERUN CMS T converter a...

Страница 53: ...is shown 1 Temperature sensor error indicator 2 Operating indicator 3 Load change coupling break a g Current pump operating point according to characteristic curve 6 5 1 Error indicator after self te...

Страница 54: ...s 6 5 3 Load change indicator The Load change indicator visualizes the writing of the measured values in the RFID The measured values are stored in the RFID after the internal threshold values are fal...

Страница 55: ...or The danger as well as the magnet coupling break are visualized via LED 3 The table below explains the possible displays LED Status Meaning 3 flashing 80 of the magnetic coupling nominal torque exce...

Страница 56: ...and assigning it to the output signal can be found in Section 3 8 Parameterization The diagram below explains the operating point display of the SAFERUN CMS T converter based on the standard characte...

Страница 57: ...ion 02 2020 04 Page 57 The specific power levels of the characteristic are defined as follows P0 Parameter 201 Pmin Parameter 202 P1 Pmin x 1 04 P2 P1 Pmax P1 x 1 3 P3 P1 Pmax P1 x 2 3 Pmax Parameter...

Страница 58: ...2 6 10 12 5 37 5 d green lights up P2 P3 10 14 37 5 62 5 e green lights up P3 Pmax 14 18 62 5 87 5 f yellow lights up Pmax P4 18 19 87 5 93 75 g red lights up P4 P5 19 20 93 75 100 g red flashing P5 2...

Страница 59: ...ouplingbreak Coupling break overload 21 5 265 iErrorCouplingMax Nominal torque exceeded 21 267 IErrorSpeedMin Speed too low for a reliable evaluation 3 5 268 IErrorSpeedMax Speed too high for a reliab...

Страница 60: ...state Condition Dry running insufficient lubrication P P0 Closed pressure slider P P0 Insufficient delivery rate P Pmin Pumping break due to gas P P0 Pumping break due to cavitation only in the case o...

Страница 61: ...tarting work switch off the electrical supply and secure it against being switched on again WARNING Danger of injury from improper maintenance Improper maintenance can result in serious injury or mate...

Страница 62: ...y only be carried out by skilled electricians Comply with the safety regulations applicable in the working area 7 3 Richter Service For information see Section 1 6 Richter Service 7 4 Error indicators...

Страница 63: ...ta loss or connection fault Replace SAFERUN CMS T converter LED f flashes after self test Version conflict between SAFERUN and the SAFERUN APP Reset parameter 1 LED g flashes after self test Parameter...

Страница 64: ...ware version of SAFERUN with the SAFERUN APP The SAFERUN firmware version is shown in the parameters list The SAFERUN APP can be seen as a date in the info mask 2 The parameters on the SAFERUN CMS T c...

Страница 65: ...intenance The device is maintenance free Only the manufacturer may replace the internal battery Durability approx 10 years according to manufacturer 7 8 Repairs The SAFERUN components may only be repa...

Страница 66: ...arting work switch off the electrical supply and secure it against being switched on again WARNING Danger of injury from improper disassembly Improper disassembly can result in serious injury or mater...

Страница 67: ...qualifications DANGER Insufficient qualifications can be potentially fatal Disassembly may only be carried out by specially trained specialists Work on the electrical system may only be carried out by...

Страница 68: ...the SAFERUN CMS T converter as described in the Cleaning section Store the SAFERUN CMS T converter and all accessories in a dry clean and frost free place 8 5 Returning the SAFERUN CMS T converter Wh...

Страница 69: ...ble With 0 3 m as standard optionally also with 5 m Ambient temperature 20 C to 60 C Ignition protection type Category 2G gas II 2G Ex ib IIC T4 T6 Gb Ambient temperature range Category 2G gas T6 20 C...

Страница 70: ...A 0 22 8 mA possible HART Temperature speed power flow rate1 possibly mA Max measurement deviation Temperature 3 C Speed 3 rpm Power 3 HART driver Generic HART DTM Commands supported by HART Universal...

Страница 71: ...2G Ex ib IIC T1 T6 Gb Temperature class and maximum surface temperature depending on the maximum medium temperature at the installation location and the ambient temperature Temperature class Maximum...

Страница 72: ...Dismantling storage and disposal Page 72 Version 02 2020 04 ID No 9230 020 en 9 1 4 Dimensions Fig 26...

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Страница 106: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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