background image

Series RMI-B

 

close-coupled design 

Page

 16

 

 
 

9430-005-en 

Revision 03 

TM 10456

 

Edition 06/2022 

Maintenance 

7.1  Safety related screw connec-

tions 

After initial loading by the operating pressure and op-
erating  temperature  the  tightening  torques  of  all  con-
nection  screws  must  be  checked  at  the  following 
points: 

  housing flange 

  suction flange 

  discharge flange 

  draining flange 

See also 

Section 6.1.1, para.

 

1

.  

Other  inspections  are  to  be  performed  regularly, 
depending on the operating requirements. 

7.2  Motor 

Observe the operating manual of the motor manufac-
turer. 

 

A motor with a valid ATEX certificate is to be 
used if employed in zone 1 and 2. 

Observe the ATEX notes of the motor manufacturer. 

7.3  Cleaning 

Care must be taken when cleaning the pump to ensure 
that it is not exposed to a strong water jet. 

7.4  Stand-by pumps 

If a pump is on stand-by, it is to be started up from time 
to time. Regularly turn the shaft by hand in the direction 
of rotation. 
This operation is to be performed more often for pumps 
which  are  exposed  to  very  strong  vibrations  from  the 
plant.  
When  dismantling  the  pump  from  the  plant,  drain  it, 
thoroughly clean it, seal with flange covers and store in 
accordance with the instructions. 

7.5  Notes on dismantling 

  All repair and maintenance work is to be performed 

by skilled staff using appropriate tools and original 
spare parts. 

  Is the necessary documentation available? 

  Has the pump been shut down, drained and flushed 

in accordance with the regulations?  

See also 

Section 6.3

  If no new assembly is performed immediately after 

dismantling, the plastic and ceramic components in 
particular must be stored carefully. 

  Dismantling  can  be  checked  using  the  sectional 

drawing  in 

Section  9

  and  the  components  availa-

ble. 

 
 

7.5.1  Protective clothing 

 

Even if the pump has been properly evac-
uated and flushed, residue of the medium 
may  still  remain  in  the  pump,  e.g.  be-
tween sealing surfaces or in the bearing 
seats or in the can. 

Plastic  components  may  absorb  medium  which 
gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn. 

Protective clothing is also to be worn even if only the 
adapter  is  to  be  removed.  Medium  may  penetrated 
the lantern chamber through the can. 

7.5.2  Magnetic fields 

 

Caution ! Strong magnetic fields 

Risk during dismantling and in the vicinity 
of magnetic drives as single parts. 

Remove  loose  parts  and  other  magnetisable  metals 
from  the  work  bench.  They  could  otherwise  be  at-
tracted: 

Risk of accident!

 

Place any tools needed at a safe distance. 
Keep  electronic  equipment  and  measuring  instru-
ments  at  a  distance.  In  cases  of  doubt  consult  the 
equipment manufacturer. 

Hold magnetic drives as single parts firmly or secure. 
Otherwise they could be attracted, for example, by a 
vice: Risk of accident! 

 

People with an artificial pacemaker 
Keep  torso  at  a  minimum  distance  of 
500 mm. 

For safety's sake, a  distance of 6" (150 mm) should 
be observed for watches, electric data carriers, data 
carriers with magnetic strips etc. 

7.5.3  Changing the motor 

If the motor has to be changed, the pressure-bearing 
section of the pump can remain in the plant. 
For procedure, see 

Section 7.6.2

 

Содержание RMI-B Series

Страница 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Страница 2: ...5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the pum...

Страница 3: ...Mail jyin idexcorp com Internet Authorised person acc to machinery directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMI B clo...

Страница 4: ...M12 4 x M14 10 8 32 4 x M16 4 x M14 15 12 40 4 x M16 4 x M14 20 15 50 4 x M16 4 x M16 26 25 65 4 x M16 4 x M16 40 30 80 8 x M16 4 x M16 25 45 1 2 Type plate dry running ATEX and housing markings The s...

Страница 5: ...from magnetic fields Risk to people from electric mechanical and chem ical effects Risks to the environment through leaks of hazard ous substances If the unit is used in potentially explosive areas sp...

Страница 6: ...e area Prevent inadmissible modes of operation 2 3 Notes on safety for mainte nance Strictly work on the pump unit may only be per formed when it is at a standstill The pump housing must have reached...

Страница 7: ...ngs 2 6 3 Chargeable liquids For operation with chargeable liquids with a conductivity 10 8 S m inert gas must be used for flushing during drain See also Section 6 3 2 6 4 Identification The ex identi...

Страница 8: ...for which the motor manufacturer permits at least the fol lowing surface temperatures for the motor flange and motor shaft as per Table 1 Table 1 Temperature class as per DIN EN ISO 80079 36 Limit va...

Страница 9: ...ored in a dry vibration free and well ventilated room at as constant a temperature as pos sible Protect elastomers against UV light Generally a storage period of 10 years do not exceeded An admissible...

Страница 10: ...shaft 222 in a form locking manner against twisting The shaft 222 is positively mounted in the can insert 158 The impeller 230 and the inner magnet assembly 859 are separable and thus can be exchanged...

Страница 11: ...h the housing so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foun dation base plate 5 4 Piping Before the pump is installed both the suction and...

Страница 12: ...s the pump Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to th...

Страница 13: ...rive rating at pump speed it is necessary to check for any stop page of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at pump speed Consult...

Страница 14: ...um flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whether the pump shaft can be readily turned by hand As viewed from the motor the direction of rotation of the pum...

Страница 15: ...l sources of ignition overheating electrostatic and induced charges mechanical and electric sparks may result from these inadmissible modes of operation their occurrence can only be prevented by adher...

Страница 16: ...gulations See also Section 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using...

Страница 17: ...lug 903 4 from the adapter Loosen both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is difficult to pull off use a jacking s...

Страница 18: ...es not any stainless steel surfaces and screw thread prior to assembly Check whether all parts fit and only then assemble Important dimensions centerings bearing fits or bearing play are to be checked...

Страница 19: ...plain bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 7 after completion of assembly Size Dimension Z mm 40 25 125 0 5 1 5 50 32...

Страница 20: ...rt distance ring 504 1 and then bearing bush 545 2 Carefully press the thrust ring 510 2 into the impel ler 230 right to the stop In doing so pay attention to the correct position of the anti rotation...

Страница 21: ...can be determined through the discharge nozzle See Section 7 7 1 Insert another housing seal if the minimum axial play is not reached When inserting the unit high axial magnetic forces occur which dec...

Страница 22: ...any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high...

Страница 23: ...ing includes 504 Distance ring 545 x bearing bush 566 2 Anti torsion insert 338 Shaft spider includes 523 1 shaft sleeve 566 1 Anti torsion insert 344 lantern 903 5 screw plug 346 adapter 415 1 center...

Страница 24: ...Series RMI B close coupled design Page 24 9430 005 en Revision 03 TM 10456 Edition 06 2022 9 2 RMI B in close coupled design...

Страница 25: ...be removed alternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bush Place the bearing bush onto the rotor Slide the device with the side 2 forward from t...

Страница 26: ...057 Product description Used to press the shaft spider into the housing Application The shaft spider can be pressed into the housing with the aid of a hand press alternatively a pillar drill 10 5 Inse...

Страница 27: ...gen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetkupplungspumpe De...

Страница 28: ...chnische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Magnetku...

Страница 29: ......

Страница 30: ......

Страница 31: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 34: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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