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Series RMA-B

  

close-coupled design

 

Page 

22 

 

 

9450-055-en 

Revision  01 

TM 9886

 

Edition  11/2018 

Malfunctions 

Faults may result from inadmissible modes of 

operation. Improper operation, even for brief 

periods, may result in serious damage to the 

unit.  

In connection with explosion protection, potential 

sources of ignition (overheating, electrostatic and 

induced charges, mechanical and electric sparks) can 

result from these inadmissible modes of operation; 

their occurrence can only be prevented by adhering to 

the intended use. 
See also 

Chapter 6.5

Should there be any uncertainty about the remedy to 

be applied, please inquire at the in-house pump office 

or at the pump manufacturer's. 

No delivery : 

  Is the pump filled and vented? 

  Is the suction line open, vented, cleaned and 

correctly laid? 

  Is the discharge line open, vented, cleaned and 

correctly laid? 

  Is the geodetic head too high? 

  Is air being drawn in? 

  Has the magnetic drive stopped? 

Flow rate too low : 

  Have the pump, suction line and discharge line 

been completely vented, filled and cleaned? 

  Have any strainers installed been cleaned? 

  Are all shut-off devices open?  

  Is the geodetic head too high? 

  Is the NPSHA too low or the NPSHR too high? 

  Are the pipe resistances too high? 

  Is the viscosity too high? 

  Is the direction of rotation correct? 

  Is the speed too low or the impeller diameter too 

small? 

  Are pump parts worn? 

  Gas in the medium? 

Flow rate too high : 

  Is the geodetic head too low? 

  Are the pipe or nozzle resistances too low? 

  Is the pump speed too low or the impeller 

diameter too large? 

Delivery pressure too high : 

  Is the speed too high or the impeller diameter too 

large? 

  Is the density too high? 

Motor consumes too much electricity : 

  Is the flow rate, density or viscosity too high? 

  Is the speed too high or the impeller diameter too 

large? 

  Is the coupling correctly aligned? 

  Can the pump shaft be turned properly? 

Pump does not run smoothly or creates noises : 

  Are the ball bearings on the motor damaged? 

  Are parts of the hydraulics damaged? 

  Is the flow rate too low or too high? 

  Is the impeller balanced? 

  Is the pump twisted? 

  Is there foreign matter in the pump? 

Leak from the pump : 

  Are all screws tightened to the correct tightening 

torque? 

  Were the sealing surfaces assembled in a clean 

state? 

  Have approved gaskets been installed? 

 

Содержание RMA Series

Страница 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Страница 2: ...2 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the p...

Страница 3: ...machine directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMA B close coupled design Horizontal design sealless free of eddy...

Страница 4: ...e inch ASME in lbs Nm 1 4 x 70 8 1 4 x 135 15 2 4 x 5 8 220 25 3 4 x 5 8 400 45 4 8 x 5 8 310 35 6 8 x 5 8 310 35 1 2 Type plate dry running ATEX and housing markings The stainless steel type plate is...

Страница 5: ...perty from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment through leaks of hazardous substances If the unit is used in potentially explosive area...

Страница 6: ...plosive area Prevent inadmissible modes of operation 2 3 Notes on safety for maintenance Strictly work on the pump unit may only be performed when it is at a standstill The pump housing must have reac...

Страница 7: ...th a conductivity 10 8 S m inert gas must be used for flushing during drain See also Chapter 6 3 2 6 4 Identification The identification on the pump relates to the pump section A separate declaration...

Страница 8: ...on inadmissible ambient temperatures If these values are missing max 40 C 104 F is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function o...

Страница 9: ...proper storage The product should be stored in a dry and vibration free well ventilated room at as constant a temperature as possible Elastomers are to be protected against UV light In general a stor...

Страница 10: ...to prevent it from turning The shaft 222 is mounted with a positive connection in the can insert 158 The impeller 230 and the inner magnet assembly 859 can be separated and can therefore be replaced i...

Страница 11: ...ng so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foundation base plate 5 4 Piping Before the pump is installed both the suction and supply lines...

Страница 12: ...p Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so...

Страница 13: ...ny stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at nominal speed Consult Richter if necessary Different operating data can be a...

Страница 14: ...eck to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the...

Страница 15: ...rostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is started...

Страница 16: ...lations See also Chapter 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using th...

Страница 17: ...uts and screws 901 7 Remove the screwplug 903 4 from the adapter Undo both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is d...

Страница 18: ...and screw thread prior to assembly Check whether all parts fit and only then assemble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly perform a trial a...

Страница 19: ...bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 8 after completion of assembly Size Dimension Z inch mm 1 5 x1 x6 0 02 0 06 0 5 1...

Страница 20: ...e distance ring 504 and then the bearing bush 545 2 Carefully press the thrust ring 510 2 into the impeller 230 right to the stop Pay attention to the correct position of the anti torsion insert groov...

Страница 21: ...zzle and move the rotating unit axially The axial play can be determined through the discharge nozzle See Chapter 7 7 1 If the minimum axial play is not attained insert more housing gaskets 401 When i...

Страница 22: ...ed Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity t...

Страница 23: ...x bearing bush plain bearing bush 566 1 anti torsion insert 338 shaft spider includes 523 1 shaft sleeve 566 1 anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 415 1 cen...

Страница 24: ...Series RMA B close coupled design Page 24 9450 055 en Revision 01 TM 9886 Edition 11 2018 9 2 RMA B close coupled design NEMA motor...

Страница 25: ...lternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bushes Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive si...

Страница 26: ...01 TM 9886 Edition 11 2018 10 4 Insertion tool for shaft spider Pump size Ident No Impeller eye 1 5 9428 81 1055 Impeller eye 3 9428 81 1056 Impeller eye 3 Gr2 9428 81 1057 Impeller eye 4 9428 81 105...

Страница 27: ...ruction purposes only when signed Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baure...

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Страница 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Страница 36: ...ion 01 9450 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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