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Series NKS-N, NKSP-N 

 

 

Page 

7

 

 
 

9520-021-en 

Revision 17 

TM 10477

 

Edition    05/2022

 

Notes on safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation  and  maintenance.  It  must  be  read  before 
installation and commissioning! 

For  valves  which  are  used  in  potentially  explosive 
areas, see 

Section 3

Installation  and  operation  are  to  be  performed  by 
qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to  the  ball  valve  and  they  are  to  be 
kept fully legible.

 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Richter  shut-off  and  control  butterfly  valves  are 
pressure-maintaining  components  in  accordance  with 
the German Pressure Equipment Directive (DGRL) for 
the  passage  and  shut-off  of  fluids.  The  valves  are 
suitable  for  vapours,  gases  and  liquids  of  group  1  in 
accordance  with  the  PED  and  have  a  corrosion-
resistant plastic lining.  

The  field  of  application  for  the  shut-off  and  control 
butterfly valves include: 

  Light  and  medium  corrosive,  pure  and  slightly 

solids-laden liquids, vaopours and gases 

  Materials  in  contact  with  the  medium  which  are 

FDA-compliant  can  be  used  for  food  and  pharma-
ceutical feedstock as well as in biochemistry. 

  Powdered  and  granulated  non  or  low  abrasive 

solids 

Shut-off  and  control  butterfly  valves  with  a  plastic-
lined  disc/stem  unit  are  used  for  highly  aggressive, 
corrosive media. 

Shut-off  and  control  butterfly  valves  with  a  stainless 
steel  disc/stem  unit  are  suitable  for  less  agressive 
media,  are  cheaper  and  benficial  for  thorough  valve 
cleaning. 

Product features: 

  Wide sealing surfaces of the body lining 

  Long valve neck for optimum heat insulation 

  Maintenance-free, self-adjusting stem seal 

Solids can lead to increased wear, damage to sealing 
surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

The  operator  must  carefully  examine  in  the  event  of 
operating data other than those provided  whether the 
designs  of  the  valve,  accessories  and  materials  are 
suitable  for  the  new  application  (consult  the 
manufacturer). 
 
 

2.2  For the customer / operator 

When using the valve, it must be ensured that 

  actuators  which  are  retrofitted  are  adapted  to  suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  usual  flow  rates  are  not  exceeded  in  continu-

ous operation. 

Loads caused by earthquakes were not allowed for in 
the design. 

Butterfly valves which are used as end valves must be 
sealed  with  a  blind  flange  at  the  free  connection  end 
and  appropriately  secured  against  unauthorised 
activation. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

 

Содержание NKS-N Series

Страница 1: ...rved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 021 en...

Страница 2: ...itial commissioning 12 7 2 Improper operation and their consequences 12 7 3 Shutdown 12 7 3 1 Additional advice for shut off and control butterfly valve with actuator 12 8 Malfunctions 12 9 Maintenanc...

Страница 3: ...7043 DIN 1693 body lining PTFE Disc CD 4MCU PFA metal coated Temperature range 60 C to 200 C 75 F to 400 F accord to operating pressure See pressure temperature diagram in Section 1 6 Operating pressu...

Страница 4: ...ipe screws flanges to ASME Class 150 or flanges ISO DIN drilled to ASME Class 150 Flange Nominal size screws Tightening torque mm inch ASME Nm in lbs 50 2 4 x 30 266 80 3 8 x 5 8 25 221 100 4 8 x 5 8...

Страница 5: ...nnections for worm gears and brackets as per DIN ISO 5211 The inside diameter of the mounted pipe flanges must always be greater than the dimension E in the table For more dimensions see drawings in S...

Страница 6: ...he country in question must be observed 2014 68 EU PED AD2000 DIN EN 16668 ASME B16 42 DIN EN ISO 15848 1 certificate valid from 29 C to 200 C 1 8 Actuating torques Nominal size Mderf Mdmax mm inch Nm...

Страница 7: ...ch are FDA compliant can be used for food and pharma ceutical feedstock as well as in biochemistry Powdered and granulated non or low abrasive solids Shut off and control butterfly valves with a plast...

Страница 8: ...valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evacuation and fillin...

Страница 9: ...ove them until just before installa tion They protect the plastic surfaces against dirt and mechanical damage Handle the goods being transported with care During transport the valve must be protected...

Страница 10: ...t sufficient Risk of personal injury or damage to the environment due to the medium Wear protective clothing when work is performed on the valve Prior to the disposal of the valve Collect any medium e...

Страница 11: ...se and hand tight By means of a test actuation ensure that the disc is able to freely rotate With the disc slightly opened tighten the piping bolts crosswise For tightening torques see Sec tion 1 2 Bu...

Страница 12: ...8 1 1 Risk of injury 7 3 Shutdown Before loosening the flange bolts ensure plant to be free of pressure flush out medium observe safety regulations Prior to starting any repair work the valve is to be...

Страница 13: ...is screw with a completely screwed longer dismantling screw not in the product range For the required minimum length of the dismantling screw see table in Section 1 7 Remove the opposite body screw 91...

Страница 14: ...3 O rings 400 1 400 2 400 3 400 4 thrust ring 405 1 405 2 pre tensioned by the Pressure springs 952 1 952 2 Packing ring 402 1 Discs 550 1 550 2 550 3 550 6 550 4 550 5 not in DN 50 100 Ring 500 Top s...

Страница 15: ...ts are available as accessories in the Richter range of products 9 4 4 Required breakaway torque The breakaway torque of the actuator must be at least as high as the breakaway torque of the butterfly...

Страница 16: ...ining 412 x pressure gasket 418 top sleeve not DN 50 2 419 x pressure sleeve not to DN 50 2 500 ring not DN 50 2 501 ring 2 piece 507 Retaining plate see drawing in Section 4 4 510 bracket 519 throttl...

Страница 17: ...Series NKS N NKSP N Page 17 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 3 Sectional drawing NKS N with lever assembly DN 50 100...

Страница 18: ...Series NKS N NKSP N Page 18 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 4 Sectional drawing NKS N with lever assembly DN 150 350...

Страница 19: ...t worm gear and actuator For the connecting dimensions of the worm gear and actuator see Sections 9 6 and 9 7 DN H h l B L D C E 50 135 40 300 72 43 135 90 28 80 160 40 300 100 46 178 128 67 100 175 4...

Страница 20: ...0 250 250 250 r 181 181 181 181 181 206 206 226 s 62 62 62 62 62 89 89 92 t 102 102 102 125 125 174 174 214 all dimensions in mm 10 7 Connecting dimensions actuator DN 50 80 100 150 200 250 300 350 g...

Страница 21: ......

Страница 22: ......

Страница 23: ...zung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La 5 10 4 mgls m according to clause 5 2 6 4 of German Cle...

Страница 24: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 25: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 26: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 27: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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