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Series MNKA bearing pedestal assembly 4 

Page 17

 

 
 

9250-003-en 

Revision 01 

TM 10458

 

Published 06/2022 

 

7.4  Standby pumps 

If a pump is on standby, it must be started up from 
time  to  time.  Turn  the  shaft  regularly  by  hand  in 
the direction of rotation. 
In the case of pumps which are exposed to severe 
vibrations  from  the  system,  this  procedure  must 
be carried out more frequently.  
When  dismantling  the  pump  from  the  system, 
drain  it,  clean  it  thoroughly,  seal  it  with  flange 
covers  and  store  it  in  accordance  with  the 
instructions. 

 

7.5  Instructions for dismantling 

  All  repair  and maintenance  work  is  to  be  per-

formed by qualified personnel using appropri-
ate tools and original spare parts. 

  Is the necessary documentation available? 

  Has  the  pump  been  taken  out  of  operation, 

drained and flushed correctly?  

See also 

section 6.3

  If reassembly is not performed immediately af-

ter dismantling, the plastic and ceramic com-
ponents in particular must be stored carefully. 

 

7.5.1  Protective clothing 

 

Even  if  the  pump  has  been  properly 
drained  and  flushed,  residue  of  the 
medium may still remain in the pump, 
e.g. between sealing surfaces, in the 
bearing  clearances  or  in  the  can  or 
can insert. 

Plastic parts may absorb medium, which gradually 
exudes from the material after flushing. 

 

Proper  protective  clothing  must  be 
worn. 

Protective clothing must be worn even if only the 
bearing pedestal is to be removed. Medium may 
have  leaked  through  the  can  into  the  lantern 
chamber. 

 

 

7.5.2  Magnetic fields 

 

Attention! Strong magnetic fields 

Risk  during  dismantling  and  in  prox-
imity  to  individual  parts  of  magnetic 
couplings. 

Remove  loose  parts  and  other  magnetizable 
metals from the workbench. These may otherwise 
be attracted: Risk of accident! 
Place any tools needed at a safe distance. 
Keep electronic equipment and measuring instru-
ments at a distance. If in doubt, consult the equip-
ment manufacturer. 

Hold  the  individual  parts  of  the  magnetic 
couplings  firmly  or  secure  them.  Otherwise  they 
could be attracted, for example, by a vice: Risk of 
accident! 

 

People with an artificial pacemaker: 

Keep  torso  at  a  minimum  distance  of 
20

 (500 mm). 

For  safety’s  sake,  a  distance  of  6”  (150  mm) 

should  be  observed  for  watches,  electric  data 
carriers, data carriers with magnetic strips, etc. 

 

7.6  Dismantling 

There are three options for dismantling: 

1.  Removing the complete pump from the plant. 
2.  Removing the complete slide-in unit; the pump 

housing  can  remain  in  the  plant  connected  to 
the piping. 

3.  Removing  the  complete  drive  unit  from  the 

plant. The pump does not need to be drained. 

Dismantling of the complete pump is described here. 
For the structure and individual parts of the pump, 
see the exploded view drawing in 

section 9

 and 

the sectional drawing in 

section 10

If  the  coupling  is  a  removable  coupling,  the 
engine can also stop. 

  Detach support bracket 

183

 from the base plate. 

  Undo housing screw connection 

901/3, 552/3

  Remove the complete slide-in unit. 

 

 

If the housing 

100

 remains in the plant, 

leave  the  housing  gasket 

401

  in  the 

centering to protect the housing seal-
ing surface. 

ATTENTION! 

When pulling out the slide-in unit, this part must be 
secured against falling out.  
The integrated support rings in the lantern can be 
used for this purpose. 
Or use the optionally available slide and support 
block. See assembly aids in 

section 11.4

The  torque  of  the  installed  magnetic  coupling  is 
specified on the 

type plate

 

7.6.1  Dismantling the slide-in unit 

  Transport the slide-in unit by means of the inte-

grated support rings in the lantern.  

Additionally,  the  supplied  ring  bolt  can  be 
screwed  into  the  bearing  pedestal  flange 

straight up (“12 o’clock”). 

 

Remove the threaded cap beforehand.  
This means two slinging aids are available.  

  Place the slide-in unit on a workbench or work-

top and secure it. 

  Remove fastening screws 

901/17

 with washers 

554/11

  Remove  the  threaded  sealing  caps  from  the 

threaded holes of the bearing pedestal flange. 

Screw in the two M16 assembling threaded rods 
supplied.  

Содержание MNKA Series

Страница 1: ...rt installation operation and maintenance Subject to change without prior notice Reprinting is generally permitted provided that the source is credited Richter Chemie Technik GmbH 9250 003 en Revision...

Страница 2: ...tion 13 6 Commissioning shutdown 14 6 1 First commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Startup 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Minimum maximum flow rate 14 6 3...

Страница 3: ...6 0 Fax 49 2152 146 190 E mail richter info idexcorp com Internet http www richter ct com Authorized representative in accordance with EC Machinery Directive 2006 42 EC Gregor Kleining Designation Sin...

Страница 4: ...0 4 x M16 270 30 3 80 8 x M16 220 25 4 100 8 x M16 310 35 6 150 8 x M20 620 70 Flanges according to ASME drilled according to DIN ISO PN25 DN Number x size Tightening torque inch mm DIN ISO in lb Nm 1...

Страница 5: ...machine system Failure of electronic devices and measuring in struments due to magnetic fields Danger to persons and their personal property from magnetic fields Danger to persons from electrical mech...

Страница 6: ...he unit described in the operating instructions See section 6 3 Pumps that convey media harmful to health must be decontaminated All safety and protective facilities are to be reinstalled and made fun...

Страница 7: ...r for other attachments and a corresponding marking must be present Example of the marking on the pump part When mounting the pump with non Ex components e g motor shaft coupling it is recommended to...

Страница 8: ...s no restrictions T4 is only valid for operation up to 1750 min 1 2 The can material is listed in the data sheet 3 If the temperature of the pumped liquid exceeds 180 C the ATEX approval becomes perma...

Страница 9: ...erature as possible Elastomers must be protected against UV radiation As a general rule do not exceed a storage period of 10 years For elastomer made of NBR the per missible storage period is 4 years...

Страница 10: ...y regulations Devices that are operated in poten tially explosive areas must comply with the explosion protection regula tions People with pacemakers are at risk from the strong magnetic field of the...

Страница 11: ...NPSHA present in the system should be at least 1 64 ft 0 5 m greater than the NPSHR required for the pump Otherwise a drop in pressure head cavitation or even pump failure will occur 5 4 2 Nozzle load...

Страница 12: ...on of the pump at the oper ating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the...

Страница 13: ...red that the coupling guard used is either made of non sparking material or fulfills the im pact resistance test required by EN 13463 without impairment Richter offers both variants The operator must...

Страница 14: ...rge valve Monitor the venting process until no air but only liquid emerges Turn the drive shaft at the coupling a few times Monitor the venting process again until no more air emerges Close the discha...

Страница 15: ...the unit In terms of explosion protection potential ignition sources overheating electrostatic and induced charges mechanical and electrical sparks can result from these improper methods of operation...

Страница 16: ...7 2 2 Oil bath lubrication We recommend a mineral oil with the following characteristics for an expected bearing pedestal temperature of up to 158 F 70 C Viscosity index Approx 85 Kinematic viscosity...

Страница 17: ...Hold the individual parts of the magnetic couplings firmly or secure them Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a...

Страница 18: ...e because the can insert and can are bonded together 7 6 2 Dismantling the drive unit and long life lubrication system Remove socket head screw 914 5 with toothed lock washer 934 4 and pull off the pu...

Страница 19: ...2 onto drive shaft 213 Slide the drive shaft unit into bearing pedestal 330 fit the wave spring washer 953 1 and the rear bearing cover 361 and tighten all components using the cap screws 914 6 Tor q...

Страница 20: ...drive shaft 230 Apply two drops of Loctite 638 green to the thread of impeller shaft 230 apply FDA compliant grease to the fits e g Rivolta F L G GT 2 Mount plain bearing pedestal 339 and bearing bush...

Страница 21: ...ing bush 545 x of plain bearing pedestal 339 Lift plain bearing pedestal 339 together with im peller 230 using the 3 strand sling chain and make sure that the square engages in the seat of plain beari...

Страница 22: ...Series MNKA bearing pedestal assembly 4 Page 22 9250 003 en Revision 01 TM 10458 Published 06 2022 Lower bearing pedestal 339 together with impeller 230 above pump rotor 859...

Страница 23: ...r pyramid on the threaded rods and an open end wrench size 13 press the drive unit into the lantern chamber In the process turn the threaded rods evenly in alternation Attention Magnetic forces Risk o...

Страница 24: ...t and insert it into the holder If the oil level still drops too far add oil to the oil level controller again 7 9 Tests The pumps are tested with water at the manufacturer s The measured operating da...

Страница 25: ...o low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn...

Страница 26: ...Series MNKA bearing pedestal assembly 4 Page 26 9250 003 en Revision 01 TM 10458 Published 06 2022 9 Exploded view drawing 9 1 Long life lubrication...

Страница 27: ...Series MNKA bearing pedestal assembly 4 Page 27 9250 003 en Revision 01 TM 10458 Published 06 2022 9 2 Oil bath lubrication...

Страница 28: ...Plain bearing gasket 412 x O ring 415 1 Centering gasket 509 1 Intermediate ring 523 x Shaft sleeve 529 x Bearing sleeve 545 x Bearing bush 554 x Washer 557 2 Contact washer 858 Drive rotor 859 Pump...

Страница 29: ...Series MNKA bearing pedestal assembly 4 Page 29 9250 003 en Revision 01 TM 10458 Published 06 2022 10 2 Sectional drawing...

Страница 30: ...Series MNKA bearing pedestal assembly 4 Page 30 9250 003 en Revision 01 TM 10458 Published 06 2022 10 3 Sectional drawing of oil bath lubrication...

Страница 31: ...sing them to expand radially This creates a frictional connection between the device and the plain bearing bush that is gentle on the material The bearing bush can now be removed by axial impact on th...

Страница 32: ...To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy duty band wrench whic...

Страница 33: ...hter Chemie Technik GmbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNKA Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNKA 6x4x13 MNKA 4x3x13 MNKA 3x2x13...

Страница 34: ...lungspumpe MNKA Design Magnet drive pump Group 4 Construction Pompe entra nement magn tique 9250 00 3046 4 00 TM 10432 31 03 22 2 2 1 2 3 4 Standard Class 150 version Standard Class 300 version Except...

Страница 35: ......

Страница 36: ......

Страница 37: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 38: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 39: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 40: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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