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Series MNKA bearing pedestal assembly 4 

Page 7

 

 
 

9250-003-en 

Revision 01 

TM 10458

 

Published 06/2022 

2.6.2  Special operating states 

 

In  the  standard  version,  the  plain 
bearing is lubricated and cooled by the 
internal flushing circuit. 

Due to properties of the liquid (e.g. sticking due to 
inadmissible  solids  ingress,  clogging,  gas 
ingress),  the  flushing  /  cooling  flow  can  be 
interrupted, resulting in an inadmissible tempera-
ture  rise.  Ensure  suitable  monitoring  measures. 
See 

section 5.6

For  safe  pumping  operation,  we  recommend  a 
flow  rate  of  0.3  to  1.1 Q

Opt

.  When  operating 

outside  this  range,  it  must  be  ensured  that  the 
maximum  permissible  flow  rate  according  to  the 
pump  characteristic  curve  is  not  exceeded  and 
that 

the 

maximum 

permissible 

operating 

temperature  according  to 

section  2.6.7

  is 

maintained.  
If the flow rate is too high, the differential pressure 
upstream  and  downstream  of  the  plain  bearing 
may be reduced to such an extent that there is a 
risk of insufficient lubrication or dry running. 
If the flow rate is too low, the medium may heat up 
so much due to the fluid friction that the maximum 
permissible 

surface 

temperature 

of 

the 

corresponding temperature class is exceeded. 
Overloading, overheating or failure to observe the 
design data or incorrect selection of the magnetic 
coupling can lead to decoupling of the inner and 
outer  rotors.  As  a  result,  eddy  currents  are  in-
duced at the inner or outer rotor and an impermis-
sible temperature rise may occur. Ensure suitable 
monitoring measures. See 

section 5.6

The machine NPSH value (NPSHA) should be a 
minimum 0.5 m higher than the NPSH pump value 
(NPSHR)  to  prevent  a  lack  of  lubrication  or  dry 
running of the plain bearing. 

 

2.6.3  Rechargeable liquids 

 

When  operating  with  chargeable 
liquids (conductivity <10

-8

 S/m), purge 

with  inert  gas  when  draining  if  the 
pump  lining  is  non-conductive.  See 

section 6.3

 

2.6.4  Marking 

 

The Ex marking on the pump refers to 
the pump part. A separate declaration 
of conformity must be available for the 
shaft  coupling  and  motor  or  for  other 
attachments,  and  a  corresponding 
marking must be present. 

Example of the marking on the pump part: 

 

 

 

When 

mounting 

the 

pump 

with 

non-Ex 

components  (e.g.  motor,  shaft  coupling),  it  is 
recommended  to  remove  or  obscure  the  Ex 
marking on the pump part and, if applicable, other 
attachments. 
In this case, the declaration of conformity without 
ATEX marking applies. 
For surface temperatures that mainly depend on 
the operating conditions of the pump, DIN EN 
ISO 80079-36 Chapter 11.2 f) and g) state that 
no temperature class or temperature may be 
specified. In this case, the marking must include 
temperature range identification (e.g. T4 to T3 for 
gas or for dust T135 °C to T200 °C).

 

The temperature class is to be determined by the 
operator according to 

section 2.6.7

 Temperature 

limits.  

 

2.6.5  Direction of rotation check 

If  there  is  also  a  risk  of  explosion  during  the 
installation  phase,  the  direction  of rotation  check 
must never be carried out by briefly switching on 
the unfilled pump. This prevents an impermissible 
increase in temperature at the plain bearing. 
We recommend checking the direction of rotation 
only  when  the  coupling  is  disengaged  or  with  a 
rotating field meter! See also 

section 6.1.2

 

2.6.6  Pump operating mode 

The  pump  may  only  be  started  with  the  suction 
side  shut-off  device  fully  open  and  the  pressure 
side  shut-off  device  slightly  open.  It  is  also 
possible to start the pump against a closed non-
return  valve.  Immediately  after  start-up,  the 
pressure-side shut-off device must be adjusted to 
the operating point. 
See also 

section 5.4.1

Operation with  closed shut-off  devices in  the 
suction and/or discharge line is not permitted! 

 

There is a risk of high surface tem-
peratures on the pump housing after 
only a short time due to rapid heating 
of the liquid inside the pump. 

 

 

A rapid increase in pressure inside 
the pump poses the risk of over-
stressing to the point of bursting. 

 

 

The pump must not be operated in 
an unfilled or partially filled condi-
tion (dry running). This will result 
in severe damage to the pump and 
may pose additional hazards to the 
environment. 

 

 

Dry running can occur not  only if the 
interior  is  not  sufficiently  filled,  but 
also if the gas content in the pumped 
liquid is too high. 

Содержание MNKA Series

Страница 1: ...rt installation operation and maintenance Subject to change without prior notice Reprinting is generally permitted provided that the source is credited Richter Chemie Technik GmbH 9250 003 en Revision...

Страница 2: ...tion 13 6 Commissioning shutdown 14 6 1 First commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Startup 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Minimum maximum flow rate 14 6 3...

Страница 3: ...6 0 Fax 49 2152 146 190 E mail richter info idexcorp com Internet http www richter ct com Authorized representative in accordance with EC Machinery Directive 2006 42 EC Gregor Kleining Designation Sin...

Страница 4: ...0 4 x M16 270 30 3 80 8 x M16 220 25 4 100 8 x M16 310 35 6 150 8 x M20 620 70 Flanges according to ASME drilled according to DIN ISO PN25 DN Number x size Tightening torque inch mm DIN ISO in lb Nm 1...

Страница 5: ...machine system Failure of electronic devices and measuring in struments due to magnetic fields Danger to persons and their personal property from magnetic fields Danger to persons from electrical mech...

Страница 6: ...he unit described in the operating instructions See section 6 3 Pumps that convey media harmful to health must be decontaminated All safety and protective facilities are to be reinstalled and made fun...

Страница 7: ...r for other attachments and a corresponding marking must be present Example of the marking on the pump part When mounting the pump with non Ex components e g motor shaft coupling it is recommended to...

Страница 8: ...s no restrictions T4 is only valid for operation up to 1750 min 1 2 The can material is listed in the data sheet 3 If the temperature of the pumped liquid exceeds 180 C the ATEX approval becomes perma...

Страница 9: ...erature as possible Elastomers must be protected against UV radiation As a general rule do not exceed a storage period of 10 years For elastomer made of NBR the per missible storage period is 4 years...

Страница 10: ...y regulations Devices that are operated in poten tially explosive areas must comply with the explosion protection regula tions People with pacemakers are at risk from the strong magnetic field of the...

Страница 11: ...NPSHA present in the system should be at least 1 64 ft 0 5 m greater than the NPSHR required for the pump Otherwise a drop in pressure head cavitation or even pump failure will occur 5 4 2 Nozzle load...

Страница 12: ...on of the pump at the oper ating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the...

Страница 13: ...red that the coupling guard used is either made of non sparking material or fulfills the im pact resistance test required by EN 13463 without impairment Richter offers both variants The operator must...

Страница 14: ...rge valve Monitor the venting process until no air but only liquid emerges Turn the drive shaft at the coupling a few times Monitor the venting process again until no more air emerges Close the discha...

Страница 15: ...the unit In terms of explosion protection potential ignition sources overheating electrostatic and induced charges mechanical and electrical sparks can result from these improper methods of operation...

Страница 16: ...7 2 2 Oil bath lubrication We recommend a mineral oil with the following characteristics for an expected bearing pedestal temperature of up to 158 F 70 C Viscosity index Approx 85 Kinematic viscosity...

Страница 17: ...Hold the individual parts of the magnetic couplings firmly or secure them Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a...

Страница 18: ...e because the can insert and can are bonded together 7 6 2 Dismantling the drive unit and long life lubrication system Remove socket head screw 914 5 with toothed lock washer 934 4 and pull off the pu...

Страница 19: ...2 onto drive shaft 213 Slide the drive shaft unit into bearing pedestal 330 fit the wave spring washer 953 1 and the rear bearing cover 361 and tighten all components using the cap screws 914 6 Tor q...

Страница 20: ...drive shaft 230 Apply two drops of Loctite 638 green to the thread of impeller shaft 230 apply FDA compliant grease to the fits e g Rivolta F L G GT 2 Mount plain bearing pedestal 339 and bearing bush...

Страница 21: ...ing bush 545 x of plain bearing pedestal 339 Lift plain bearing pedestal 339 together with im peller 230 using the 3 strand sling chain and make sure that the square engages in the seat of plain beari...

Страница 22: ...Series MNKA bearing pedestal assembly 4 Page 22 9250 003 en Revision 01 TM 10458 Published 06 2022 Lower bearing pedestal 339 together with impeller 230 above pump rotor 859...

Страница 23: ...r pyramid on the threaded rods and an open end wrench size 13 press the drive unit into the lantern chamber In the process turn the threaded rods evenly in alternation Attention Magnetic forces Risk o...

Страница 24: ...t and insert it into the holder If the oil level still drops too far add oil to the oil level controller again 7 9 Tests The pumps are tested with water at the manufacturer s The measured operating da...

Страница 25: ...o low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn...

Страница 26: ...Series MNKA bearing pedestal assembly 4 Page 26 9250 003 en Revision 01 TM 10458 Published 06 2022 9 Exploded view drawing 9 1 Long life lubrication...

Страница 27: ...Series MNKA bearing pedestal assembly 4 Page 27 9250 003 en Revision 01 TM 10458 Published 06 2022 9 2 Oil bath lubrication...

Страница 28: ...Plain bearing gasket 412 x O ring 415 1 Centering gasket 509 1 Intermediate ring 523 x Shaft sleeve 529 x Bearing sleeve 545 x Bearing bush 554 x Washer 557 2 Contact washer 858 Drive rotor 859 Pump...

Страница 29: ...Series MNKA bearing pedestal assembly 4 Page 29 9250 003 en Revision 01 TM 10458 Published 06 2022 10 2 Sectional drawing...

Страница 30: ...Series MNKA bearing pedestal assembly 4 Page 30 9250 003 en Revision 01 TM 10458 Published 06 2022 10 3 Sectional drawing of oil bath lubrication...

Страница 31: ...sing them to expand radially This creates a frictional connection between the device and the plain bearing bush that is gentle on the material The bearing bush can now be removed by axial impact on th...

Страница 32: ...To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy duty band wrench whic...

Страница 33: ...hter Chemie Technik GmbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNKA Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNKA 6x4x13 MNKA 4x3x13 MNKA 3x2x13...

Страница 34: ...lungspumpe MNKA Design Magnet drive pump Group 4 Construction Pompe entra nement magn tique 9250 00 3046 4 00 TM 10432 31 03 22 2 2 1 2 3 4 Standard Class 150 version Standard Class 300 version Except...

Страница 35: ......

Страница 36: ......

Страница 37: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 38: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 39: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 40: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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