background image

Series MNK pedestal group 4 

Page 

7

 

 

 

9230-003-en 

Revision 19 

TM  10458

 

Edition 06/2022 

2.6.2  Special operating conditions 

 

In the standard version the plain bearings 
are  lubricated  and  cooled  by  the  internal 
flushing circuit. 

Owing to properties of the medium (e.g. sticking due to 
inadmissible solids entrainment, clogging, gas entrain-
ment etc.) the cooling flow can be interrupted and, as a 
result,  an  inadmissible  temperature  rise  may  occur. 
Provide appropriate monitoring facilities. See 

Section 

5.6

For safe pump operation, we recommend a flow rate of 
0.3  to  1.1 Qopt.  If  the  pump  is  operated  outside  this 
range, it must be ensured that the max. admissible flow 
rate according to the pump characteristic curve is not 
exceeded  and  that  the  max.  admissible  operating 
temperature according to 

Section 2.6.7

 is observed.  

If  the  flow  rate  is  too  high,  the  differential  pressure 
upstream and downstream of the plain bearings could 
fall so much that a lack of lubrication or dry-running may 
occur. 
If the flow rate is too low, the medium may heat up so 
much owing to the fluid friction that the max. admissible 
surface temperature of the relevant temperature class 
is exceeded. 
Overloading,  overheating,  non-observance  of  the  de-
sign  data  or  the  incorrect  selection  of  the  magnetic 
drive can lead to the decoupling of the inner and outer 
magnet assemblies. As a result, eddy currents may be 
induced on the inner and outer magnet assemblies and 
an  inadmissible  temperature  rise  may  occur.  Provide 
appropriate monitoring facilities. See 

Section 5.6

The  plant  NPSH  value  (NPSHA)  should  be  minimum 
0.5 m  higher  than  the  NPSH  value  of  the  pump 
(NPSHR) to prevent a lack of lubrication or dry-running 
of the plain bearings. 

 

2.6.3  Chargeable liquids 

 

For operation with chargeable liquids with 
a conductivity < 10

-8

 S/m inert gas must be 

used for flushing  during  evacuation  if  the 
lining of the pump is non-conductive. See 

Section 6.3

2.6.4  Identification 

 

The ex identification on the pump relates 
to the pump section. A separate declara-
tion of conformity must be provided for the 
shaft coupling and motor and for other at-
tachments as well as corresponding iden-
tification. 

Example of the identification of the pump section: 

 

 

 

 

For assembling the pump with components which are 
not explosion-protected (e.g. motor, shaft coupling), it 
is  recommended  to  mask  or  remove  the  "potentially 
explosive"  identification  from  the  pump  component 
and, if necessary, from other accessories. 
In this case the declaration of conformity applies with-
out ATEX identification. 

For  surface  temperatures  that  mainly  depend  on  the 
operating conditions of the pump, DIN EN ISO 80079-
36  Chapter  11.2  f)  and  g)  state  that  no  temperature 
class or temperature may be specified. In this case, the 
identification  must  include  temperature  range  identifi-
cation  (e.g.  T4  ...  T3  for  gas  or  for  dust  D135  °  C  ... 
T200 ° C).  

The temperature class must be determined by the op-

erator in accordance with Section 2.6.7 “Temperature 
Limits”.  

 

 

2.6.5  Check of the direction of rotation 

If there is also a risk of explosion during the installation 
phase, the check of the direction of rotation must under 
no circumstances be conducted by briefly switching on 
the  unfilled  pump  in  order  to  prevent  an  inadmissible 
rise in temperature at the plain bearings. 
We  recommend  you  to  only  perform  a  check  of  the 
direction  of  rotation  with  the  coupling  disengaged  or 
with a rotating field  instrument. See also 

Section 6.1.2.

 

2.6.6  Mode of operation of the pump 

The  pump  may  only  be  started  with  the  suction  side 
shut-off  element  fully  opened  and  the  discharge  side 
shut-off  element  slightly  opened.  Start-up  against  a 
closed check valve is also possible. The discharge side 
shut-off  element  is  to  be  regulated  to  the  operating 
design point directly after run-up. 
See also 

Section 5.4.1.

 

Operation  with  closed  shut-off  elements  in  the 
suction and/or discharge lines is not permitted! 

 

There is a risk that even after a short time 
high surface temperatures on the pump 
housing may occur owing to rapid heating 
of the liquid in the pump interior. 

 

 

A rapid rise in the pressure inside the 
pump involves the risk of overloading to 
the point of bursting. 

 

 

The pump must not be in operation in 
the unfilled or partially filled state (dry 
running). This results in serious dam-
age to the pump and additional risks 
to the environment can arise. 

 

 

Dry-running cannot only occur with an in-
sufficiently  filled  interior  but  also  in  the 
event  of  high  gas  contents  in  the  liquid 
medium. 

Operation of the pump outside the admissible operating 
range may also lead to dry-running (e.g. due to evapo-
ration in the interior). 

Содержание MNK Series

Страница 1: ...transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9230 003 en Revision 19...

Страница 2: ...14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 15 6 3 Shutdown 15 6 4 Restarting 15 6 5 Im...

Страница 3: ...t Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor...

Страница 4: ...illed to ASME 150 lbs DN No x size Tightening torque mm inch ASME Nm in lbs 100 4 8 x 35 310 125 5 8 x 55 485 150 6 8 x 80 710 200 8 8 x 115 1020 1 2 Type plate dry running ATEX and housing markings T...

Страница 5: ...s used in potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK 200 150 315 is a plas...

Страница 6: ...so Sec tion 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the envi ronment It is imperative to observe the notes on safety in Section 7 5 2 during disman...

Страница 7: ...on For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove the potentially explosive identification from the pump compone...

Страница 8: ...ature of the pumped liquid exceeds 180 C the ATEX approval becomes permanently invalid The ATEX plate must be removed immediately by the operator A new ATEX approval can only be issued by a judge For...

Страница 9: ...ssi ble Elastomers are to be protected against UV light Generally a storage period of 10 years does not ex ceeded An admissible storage period of 4 years ap plies to elastomers made of NBR If magnetic...

Страница 10: ...vented and evacuated through the bores in the plain bearing pedestal Additional information is provided in the brochure 5 Installation 5 1 Safety regulations Equipment which is operated in potentially...

Страница 11: ...he NPSHR required for the pump Otherwise this will lead to a drop in the delivery head cavita tion or even failure of the pump 5 4 2 Nozzle loads The pump can be subjected to nozzle loads acc to DIN E...

Страница 12: ...mp at the operating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the corresponding...

Страница 13: ...or fulfills the impact resistance test required by DIN EN ISO 80079 36 without any problem It must be ensured that the coupling guard used is ei ther made of spark free material or the impact test re...

Страница 14: ...tor the venting operation again until no more air emerges Close the discharge valve again until only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whet...

Страница 15: ...brief periods may result in serious damage to the unit In connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric spark...

Страница 16: ...bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosity index approx 85 Kinematic viscosity at...

Страница 17: ...urer Hold magnetic drives as single parts firmly or secure Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a minimum distance...

Страница 18: ...tight design it is not possible to sep arate the can insert as it and the can are glued to gether 7 6 2 Dismantling drive unit Long life grease lubrication Remove the cylinder screw 914 5 with toothe...

Страница 19: ...roller bearings 321 1 and 321 2 on the drive shaft 213 Push drive shaft unit into the bearing pedestal 330 mount wavy spring washer 953 1 and rear bearing cover 361 and tighten all components with the...

Страница 20: ...ger thread of the drive shaft 213 with two drops of Loctite 638 green provide the shaft basis fit on both sides with FDA approved fat for example Rivolta F L G GT 2 and screw it into the impeller 230...

Страница 21: ...3 leg chain sling and make sure that the square fits in the plain bear ing bush 545 x As threadlocking provide the thread of the pump shaft 211 with Loctite 243 blue Provide the shaft thread with 1 d...

Страница 22: ...tern chamber using the flat pivot point of the threaded rods and an open jaw wrench size 13 The threaded rods must be turned evenly and alternately Caution Magnetic forces Risk of accident Remove thre...

Страница 23: ...insert it into the holder If the oil level still drops too far add oil to the plastic container again Fig 6 7 9 Tests The pumps are tested with water at the manufacturer s The operating data measured...

Страница 24: ...SHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the med...

Страница 25: ...Series MNK pedestal group 4 Page 25 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 Exploded drawing 9 1 Long life grease lubrication...

Страница 26: ...Series MNK pedestal group 4 Page 26 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 2 Oil bath lubrication...

Страница 27: ...404 Bearing pedestal gasket 412 x o ring 415 1 centering gasket 509 1 intermediate ring 523 x shaft sleeve 529 x bearing sleeve 545 x bearing bush 552 3 tightening washer 554 x washer 557 2 contact di...

Страница 28: ...Series MNK pedestal group 4 Page 28 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 2 Sectional drawing long life grease lubrication X Y and Z see pump work certificate...

Страница 29: ...Series MNK pedestal group 4 Page 29 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 3 Sectional drawing oil bath lubrication X Y and Z see pump work certificate...

Страница 30: ...radially This creates a friction connection between the device and the plain bearing bush which does not damage the material The bearing bush can now be removed by hitting the handle centre axially R...

Страница 31: ...rsal impeller wrench To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy d...

Страница 32: ...mbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNK Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNK 200 150 315 MNK 125 100 315 1 3 2 3 1 Angelehnt an Fla...

Страница 33: ...rding to A395 class150 the standard range can be increased to 30 C and 16 bar Standard PN25 version When used under ASME conditions ductile cast iron according to A395 class300 the standard range can...

Страница 34: ......

Страница 35: ......

Страница 36: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 37: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 38: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 39: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Отзывы: