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Series MNK pedestal group 4 

Page 

5

 

 

 

9230-003-en 

Revision 19 

TM  10458

 

Edition 06/2022 

Notes on safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation and maintenance.  
It must be read before installation and commissioning!

 

This operating manual must always be available at the 
place of use of the machine/plant. 

In  addition  to  the  general  notes  on  safety  under  the 

main heading “Safety”, special notes on safety are in-

cluded at other points and must be observed. 

Installation, operation and maintenance are to be per-
formed by qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be exactly regulated by the customer. 
If the staff does not have the necessary expertise, they 
are to be trained and instructed. 

If  necessary,  this  can  be  provided  by  the  manufac-
turer/supplier on behalf of the machine operator. 

 

 

General hazard symbol!

 People may be 

put at risk. 

 

 

Safety symbol!

 The pump and its function 

may be put at risk if this safety symbol is 
not observed. 

 

 

EU marking!

 Explosion-protected equip-

ment must be identified for work in poten-
tially explosive areas. 

 

 

Warning of a magnetic field! 

 

 

Warning of electric power! 

 

 

This warning sign must be used if people 
with a pacemaker are at risk, e.g. from a 
strong magnetic field. 

 

It is imperative to observe signs attached directly to the 
pump / unit, e.g.: 

  Direction of rotation arrow 

  Warning against dry-running 

 

and they are to be kept legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

Non-observance may involve the following hazards : 

  Failure of important functions of the machine/plant. 

  Failure  of  electronic  equipment  and  measuring  in-

struments due to magnetic fields. 

  Risk  to  people  and  their  personal  property  from  

magnetic fields. 

  Risk to people from electric, mechanical and chem-

ical effects. 

  Risks to the  environment through leaks of hazard-

ous substances. 

 

If  the  unit  is  used  in  potentially 
explosive  areas,  special  attention  is  to 
be  paid  to  the  sections  identified  with 

“Ex” in this operating manual.

 

2.1  Intended use 

Richter  pumps  of  the  series  MNK  200-150-315  is  a 
plastic-lined  magnetic  drive  centrifugal  pump  for  the 
leak-free conveyance of aggressive, toxic, pure and in-
flammable liquids. 

The pump is equipped with a permanent magnetic syn-
chronous drive. 

The pump is intended for horizontal installation. 

 

The observance  of the specified physical 
limits  is  important  for  perfect  functioning 
and safe operation, especially with regard 
to explosion protection to prevent potential 
sources of ignition (see 

Section 2.6

): 

  It  must  be  ensured  that  the  pump  is  always  filled 

with liquid during operation. 

  For safe pump operation, we recommend a flow rate 

which lies between 0.3 and 1.1 Q

opt

. The maximum 

operating  temperature  must  never  be  exceeded. 
See 

Section 2.6.7.

 In case of doubt, you must con-

sult the manufacturer. 

  The manufacturer must be consulted in the event of 

entrainment of gas >2% as well as solids in order to 
avoid a lack of lubrication and dry-running. 

  The  plant  NPSH  value  (NPSHA)  should  be  0.5 m 

higher than the NPSH value of the pump (NPSHR). 
See also 

Section 5.4.1.

 

 

Inadmissible modes of operation, even for 
brief  periods,  may  result  in  serious  dam-
age to the unit. 

For  examples,  see  installation  and  operating  manual 
SCK, Section 6.6. 

Furthermore,  reference  is  made  in  this  connection  to 
the Directive 

1999/92/EC (“ATEX 137”)

 which contains 

the  minimum  regulations  for  improving  the  occupa-
tional health and safety of the workers who may be at 
risk from an explosive atmosphere. 

 

This unit must not be operated above the 
values  specified  in  the  data  sheet  as  re-
gards the fluid to be conveyed, flow rate, 
speed, density, delivery head and operat-
ing temperature as well as the motor rat-
ing. 

Observe  the  instructions  contained  in  the 
operating manual or contractual documentation; if 
necessary, consult the manufacturer. 

All important features are documented in the data sheet 
included in the scope of delivery. 

In  the  event  of  operating  conditions  other  than  those 
described  in  the  data  sheet,  the  following  are  to  be 
checked again: 

Содержание MNK Series

Страница 1: ...transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9230 003 en Revision 19...

Страница 2: ...14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 15 6 3 Shutdown 15 6 4 Restarting 15 6 5 Im...

Страница 3: ...t Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor...

Страница 4: ...illed to ASME 150 lbs DN No x size Tightening torque mm inch ASME Nm in lbs 100 4 8 x 35 310 125 5 8 x 55 485 150 6 8 x 80 710 200 8 8 x 115 1020 1 2 Type plate dry running ATEX and housing markings T...

Страница 5: ...s used in potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK 200 150 315 is a plas...

Страница 6: ...so Sec tion 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the envi ronment It is imperative to observe the notes on safety in Section 7 5 2 during disman...

Страница 7: ...on For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove the potentially explosive identification from the pump compone...

Страница 8: ...ature of the pumped liquid exceeds 180 C the ATEX approval becomes permanently invalid The ATEX plate must be removed immediately by the operator A new ATEX approval can only be issued by a judge For...

Страница 9: ...ssi ble Elastomers are to be protected against UV light Generally a storage period of 10 years does not ex ceeded An admissible storage period of 4 years ap plies to elastomers made of NBR If magnetic...

Страница 10: ...vented and evacuated through the bores in the plain bearing pedestal Additional information is provided in the brochure 5 Installation 5 1 Safety regulations Equipment which is operated in potentially...

Страница 11: ...he NPSHR required for the pump Otherwise this will lead to a drop in the delivery head cavita tion or even failure of the pump 5 4 2 Nozzle loads The pump can be subjected to nozzle loads acc to DIN E...

Страница 12: ...mp at the operating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the corresponding...

Страница 13: ...or fulfills the impact resistance test required by DIN EN ISO 80079 36 without any problem It must be ensured that the coupling guard used is ei ther made of spark free material or the impact test re...

Страница 14: ...tor the venting operation again until no more air emerges Close the discharge valve again until only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whet...

Страница 15: ...brief periods may result in serious damage to the unit In connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric spark...

Страница 16: ...bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosity index approx 85 Kinematic viscosity at...

Страница 17: ...urer Hold magnetic drives as single parts firmly or secure Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a minimum distance...

Страница 18: ...tight design it is not possible to sep arate the can insert as it and the can are glued to gether 7 6 2 Dismantling drive unit Long life grease lubrication Remove the cylinder screw 914 5 with toothe...

Страница 19: ...roller bearings 321 1 and 321 2 on the drive shaft 213 Push drive shaft unit into the bearing pedestal 330 mount wavy spring washer 953 1 and rear bearing cover 361 and tighten all components with the...

Страница 20: ...ger thread of the drive shaft 213 with two drops of Loctite 638 green provide the shaft basis fit on both sides with FDA approved fat for example Rivolta F L G GT 2 and screw it into the impeller 230...

Страница 21: ...3 leg chain sling and make sure that the square fits in the plain bear ing bush 545 x As threadlocking provide the thread of the pump shaft 211 with Loctite 243 blue Provide the shaft thread with 1 d...

Страница 22: ...tern chamber using the flat pivot point of the threaded rods and an open jaw wrench size 13 The threaded rods must be turned evenly and alternately Caution Magnetic forces Risk of accident Remove thre...

Страница 23: ...insert it into the holder If the oil level still drops too far add oil to the plastic container again Fig 6 7 9 Tests The pumps are tested with water at the manufacturer s The operating data measured...

Страница 24: ...SHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the med...

Страница 25: ...Series MNK pedestal group 4 Page 25 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 Exploded drawing 9 1 Long life grease lubrication...

Страница 26: ...Series MNK pedestal group 4 Page 26 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 2 Oil bath lubrication...

Страница 27: ...404 Bearing pedestal gasket 412 x o ring 415 1 centering gasket 509 1 intermediate ring 523 x shaft sleeve 529 x bearing sleeve 545 x bearing bush 552 3 tightening washer 554 x washer 557 2 contact di...

Страница 28: ...Series MNK pedestal group 4 Page 28 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 2 Sectional drawing long life grease lubrication X Y and Z see pump work certificate...

Страница 29: ...Series MNK pedestal group 4 Page 29 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 3 Sectional drawing oil bath lubrication X Y and Z see pump work certificate...

Страница 30: ...radially This creates a friction connection between the device and the plain bearing bush which does not damage the material The bearing bush can now be removed by hitting the handle centre axially R...

Страница 31: ...rsal impeller wrench To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy d...

Страница 32: ...mbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNK Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNK 200 150 315 MNK 125 100 315 1 3 2 3 1 Angelehnt an Fla...

Страница 33: ...rding to A395 class150 the standard range can be increased to 30 C and 16 bar Standard PN25 version When used under ASME conditions ductile cast iron according to A395 class300 the standard range can...

Страница 34: ......

Страница 35: ......

Страница 36: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 37: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 38: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 39: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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