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Series MNK pedestal group 4 

Page 

19

 

 

 

9230-003-en 

Revision 19 

TM  10458

 

Edition 06/2022 

7.7  Notes on assembly 

  Use original spare parts. See also 

Section 2.4

  Do not use any defective parts. 

  Has the pump been shut down, drained and flushed 

in accordance with the regulations?  

See also 

Section 6.3

  Apply Anti-Seize special assembly paste (e.g. from 

Weicon)  to  the  fitting  surfaces  and  screw  thread 
prior to assembly. 

  The thread in the impeller 

230

, the inner magnet as-

sembly 

859

 and on the pump shaft 

211

 must not be 

greased as otherwise no optimum glued connection 
is possible. 

  The bushes 

523/1

 in the impeller 

230

 and 

523/2

 in 

the  inner  magnet  assembly 

859

,  the  O-rings 

412

 

and  the  housing  gasket 

401

  as  well  as  the  rotary 

shaft seals 

421

 at oil bath lubrication should always 

be replaced. 

  Important  dimensions  on  centrings,  bearing  fits  or 

bearing play must be checked prior to final assem-
bly. If necessary, perform a trial assembly. 

  Structure  and  details  see  the  exploded  drawing  in 

section 9

 and sectional drawing in 

section 10

  Many metallic particles adhering to magnetic com-

ponents  such  as  the  inner  magnet  assembly 

859

 

and drive magnet assembly 

858

 must be removed 

prior  to  assembly.  For  this  purpose  simple  plas-
ticene can be used.. 

 A  complete  assembly  process  is  described  in  the 

following. Sub-sections can be deduced from this.  

7.8  Assembly 

 

7.8.1  Assembly of drive unit Long life 
grease lubrication 

  Press roller bearings 

321/1

 and 

321/2

 on the drive 

shaft 

213

  Push drive shaft unit into the bearing pedestal 

330

mount wavy spring washer 

953/1

 and rear bearing 

cover 

361

 and tighten all components with the hex. 

socket screws 

914/6

.  (Torque 15 Nm) 

  Position bearing pedestal unit vertically and secure 

(e.g. in a vice). 

  Secure  drive  magnet  assembly 

858

  on  the  drive 

shaft 

213

 on the flat pivot point. 

 

 

Caution !  Magnetic forces! 

 

Risk of accident ! 

  Insert  toothed  lock  washer 

934/4 

and  tighten  the 

hex. socket screw 

914/5

 to a torque of 40 Nm. For 

this purpose, do not use any magnetisable tools if at 
all possible. 

7.8.2  Assembly of drive unit oil bath lu-

brication 

  Screw  hex.  screw 

901/4

  into  the  bearing  pedestal 

330

  Put  shaft  seal  ring 

421/2

  in  the  bearing  pedestal 

330

  Insert shaft seal 

421/2

 and o-ring 

412/1

 into the rear 

bearing cover 

161

  Press radial ball bearings 

321/1

 and 

321/2

 onto the 

drive shaft 

213

  Push drive shaft unit into the bearing pedestal 

330

mount wavy spring washer 

953/1

 and rear bearing 

cover 

361

 and tighten all components with the hex. 

socket screws 

914/6

. Torque 15 Nm. 

  Position bearing pedestal unit vertically and secure 

(e.g. in a vice). 

  Secure  drive  magnet  assembly 

858

  on  the  drive 

shaft 

213

 on the flat pivot point. 

 

Caution !  Magnetic forces! 

 

Risk of accident ! 

  Insert  toothed  lock  washer 

934/4

  and  tighten  the 

hex. socket screw 

914/5

 to a torque of 40 Nm. For 

this purpose, do not use any magnetisable tools if at 
all possible. 

 

7.8.3  Trial assembly of the slide-in unit  

  Without adhesive 

  Without O-rings 

412/3

412/4

 

   For assembly, see 

Section 7.8.3

  Dismantled  trial-assembled  unit  and  perform  as-

sembly. 

 

 

Содержание MNK Series

Страница 1: ...transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9230 003 en Revision 19...

Страница 2: ...14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 15 6 3 Shutdown 15 6 4 Restarting 15 6 5 Im...

Страница 3: ...t Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor...

Страница 4: ...illed to ASME 150 lbs DN No x size Tightening torque mm inch ASME Nm in lbs 100 4 8 x 35 310 125 5 8 x 55 485 150 6 8 x 80 710 200 8 8 x 115 1020 1 2 Type plate dry running ATEX and housing markings T...

Страница 5: ...s used in potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK 200 150 315 is a plas...

Страница 6: ...so Sec tion 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the envi ronment It is imperative to observe the notes on safety in Section 7 5 2 during disman...

Страница 7: ...on For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove the potentially explosive identification from the pump compone...

Страница 8: ...ature of the pumped liquid exceeds 180 C the ATEX approval becomes permanently invalid The ATEX plate must be removed immediately by the operator A new ATEX approval can only be issued by a judge For...

Страница 9: ...ssi ble Elastomers are to be protected against UV light Generally a storage period of 10 years does not ex ceeded An admissible storage period of 4 years ap plies to elastomers made of NBR If magnetic...

Страница 10: ...vented and evacuated through the bores in the plain bearing pedestal Additional information is provided in the brochure 5 Installation 5 1 Safety regulations Equipment which is operated in potentially...

Страница 11: ...he NPSHR required for the pump Otherwise this will lead to a drop in the delivery head cavita tion or even failure of the pump 5 4 2 Nozzle loads The pump can be subjected to nozzle loads acc to DIN E...

Страница 12: ...mp at the operating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the corresponding...

Страница 13: ...or fulfills the impact resistance test required by DIN EN ISO 80079 36 without any problem It must be ensured that the coupling guard used is ei ther made of spark free material or the impact test re...

Страница 14: ...tor the venting operation again until no more air emerges Close the discharge valve again until only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whet...

Страница 15: ...brief periods may result in serious damage to the unit In connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric spark...

Страница 16: ...bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosity index approx 85 Kinematic viscosity at...

Страница 17: ...urer Hold magnetic drives as single parts firmly or secure Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a minimum distance...

Страница 18: ...tight design it is not possible to sep arate the can insert as it and the can are glued to gether 7 6 2 Dismantling drive unit Long life grease lubrication Remove the cylinder screw 914 5 with toothe...

Страница 19: ...roller bearings 321 1 and 321 2 on the drive shaft 213 Push drive shaft unit into the bearing pedestal 330 mount wavy spring washer 953 1 and rear bearing cover 361 and tighten all components with the...

Страница 20: ...ger thread of the drive shaft 213 with two drops of Loctite 638 green provide the shaft basis fit on both sides with FDA approved fat for example Rivolta F L G GT 2 and screw it into the impeller 230...

Страница 21: ...3 leg chain sling and make sure that the square fits in the plain bear ing bush 545 x As threadlocking provide the thread of the pump shaft 211 with Loctite 243 blue Provide the shaft thread with 1 d...

Страница 22: ...tern chamber using the flat pivot point of the threaded rods and an open jaw wrench size 13 The threaded rods must be turned evenly and alternately Caution Magnetic forces Risk of accident Remove thre...

Страница 23: ...insert it into the holder If the oil level still drops too far add oil to the plastic container again Fig 6 7 9 Tests The pumps are tested with water at the manufacturer s The operating data measured...

Страница 24: ...SHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the med...

Страница 25: ...Series MNK pedestal group 4 Page 25 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 Exploded drawing 9 1 Long life grease lubrication...

Страница 26: ...Series MNK pedestal group 4 Page 26 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 2 Oil bath lubrication...

Страница 27: ...404 Bearing pedestal gasket 412 x o ring 415 1 centering gasket 509 1 intermediate ring 523 x shaft sleeve 529 x bearing sleeve 545 x bearing bush 552 3 tightening washer 554 x washer 557 2 contact di...

Страница 28: ...Series MNK pedestal group 4 Page 28 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 2 Sectional drawing long life grease lubrication X Y and Z see pump work certificate...

Страница 29: ...Series MNK pedestal group 4 Page 29 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 3 Sectional drawing oil bath lubrication X Y and Z see pump work certificate...

Страница 30: ...radially This creates a friction connection between the device and the plain bearing bush which does not damage the material The bearing bush can now be removed by hitting the handle centre axially R...

Страница 31: ...rsal impeller wrench To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy d...

Страница 32: ...mbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNK Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNK 200 150 315 MNK 125 100 315 1 3 2 3 1 Angelehnt an Fla...

Страница 33: ...rding to A395 class150 the standard range can be increased to 30 C and 16 bar Standard PN25 version When used under ASME conditions ductile cast iron according to A395 class300 the standard range can...

Страница 34: ......

Страница 35: ......

Страница 36: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 37: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 38: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 39: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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