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Series MNK pedestal group 4 

Page 

17

 

 

 

9230-003-en 

Revision 19 

TM  10458

 

Edition 06/2022 

 

7.4  Stand-by pumps 

If a pump is on stand-by, it is to be started up from time 
to time. Regularly turn the shaft by hand in the direction 
of rotation. 
This operation is to be performed more often for pumps 
which  are  exposed  to  very  strong  vibrations  from  the 
plant.  
When  dismantling  the  pump  from  the  plant,  drain  it, 
thoroughly clean it, seal with flange covers and store in 
accordance with the instructions. 

7.5  Notes on dismantling 

  All repair and maintenance work is to be performed 

by skilled staff using  appropriate tools and original 
spare parts. 

  Is the necessary documentation available? 

  Has the pump been shut down, drained and flushed 

in accordance with the regulations?  

See also 

Section 6.3

  If no new assembly is performed immediately after 

dismantling, the plastic and ceramic components in 
particular must be stored carefully. 

7.5.1  Protective clothing 

 

Even if the pump has been properly evac-
uated and flushed, residue of the medium 
may  still  remain  in  the  pump,  e.g.  be-
tween sealing surfaces or in the bearing 
seats or in the can or the can insert. 

Plastic  components  may  absorb  medium  which 
gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn. 

Protective clothing  is  also to be worn even if only the 
bearing  pedestal  is  to  be  removed.  Medium  may 
penetrated the lantern chamber through the can. 

 

7.5.2  Magnetic fields 

 

Caution ! Strong magnetic fields 

Risk during dismantling and in the vicinity 
of magnetic drives as single parts. 

Remove  loose  parts  and  other  magnetisable  metals 
from  the  work  bench.  They  could  otherwise  be  at-
tracted: Risk of accident! 

Place any tools needed at a safe distance. 

Keep electronic equipment and measuring instruments 
at a distance. In cases of doubt consult the equipment 
manufacturer. 

Hold  magnetic drives as single parts firmly or secure. 
Otherwise  they  could  be  attracted,  for  example,  by  a 
vice: Risk of accident! 

 

People with an artificial pacemaker 
Keep  torso  at  a  minimum  distance  of 
500 mm. 

For  safety's  sake,  a  distance  of  150  mm  should  be 
observed  for  watches,  electric  data  carriers,  data 
carriers with magnetic strips etc. 

7.6  Dismantling 

There are three possibilities for dismantling: 

1.  Dismantling the complete pump from the plant. 

2.  Dismantling the complete slide-in unit as the pump 

housing  can  remain  in  the  plant  connected  to  the 
piping. 

3.  Dismantling the complete drive unit from the plant. 

Die Pumpe braucht nicht entleert werden. 

Dismantling of the complete pump is described here. 

For the design and individual parts of the pump, see the 
exploded drawing in 

Section 9

 and the sectional draw-

ing in 

Section 10

If the coupling installed is a spacer-type coupling, the 
motor can also remain in the plant. 

  Undo support bracket 

183

 from the base plate. 

  Undo housing screws 

901/3

552/3. 

 

  Remove entire slide-in unit 

 

 

If  the  housing 

100

  remains  in  the  plant, 

leave the housing gasket 

401

  in the cen-

tering  to  protect  the  housing  sealing  sur-
face. 

CAUTION! 

When pulling out the slide-in unit, this component must 
be secured against falling.  
The  integrated  crane  hook  lug  on  the  lantern  can  be 
used for this purpose. 
Or use the optionally available sliding and support ped-
estal. See assembly aids in 

section 11.4

The torque of the magnetic coupling is indicated on the 

nameplate

7.6.1  Dismantling the slide-in unit  

  Transport the slide-in unit using the crane hook lug 

moulded on the lantern.  

As  an  adiitonal  aid,  the  ring  bolt  provided  can  be 
screwed  into  the  bearing  pedestal  flange  at  12 
o'clock.  
Beforehand, remove the threaded sealing cap.  
As a result, two slinging aids are available.  

  Secure slide-in unit on a work bench or a work top. 

  Remove  attachment  screws 

901/17

  with  washers 

554/11

  Remove  threaded  sealing  cap  from  the  tapped 

bores of the bearing pedestal flange. 

Insert  the  two  assembly  threaded  rods  M  16  pro-
vided.  

Содержание MNK Series

Страница 1: ...transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9230 003 en Revision 19...

Страница 2: ...14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 15 6 3 Shutdown 15 6 4 Restarting 15 6 5 Im...

Страница 3: ...t Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor...

Страница 4: ...illed to ASME 150 lbs DN No x size Tightening torque mm inch ASME Nm in lbs 100 4 8 x 35 310 125 5 8 x 55 485 150 6 8 x 80 710 200 8 8 x 115 1020 1 2 Type plate dry running ATEX and housing markings T...

Страница 5: ...s used in potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK 200 150 315 is a plas...

Страница 6: ...so Sec tion 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the envi ronment It is imperative to observe the notes on safety in Section 7 5 2 during disman...

Страница 7: ...on For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove the potentially explosive identification from the pump compone...

Страница 8: ...ature of the pumped liquid exceeds 180 C the ATEX approval becomes permanently invalid The ATEX plate must be removed immediately by the operator A new ATEX approval can only be issued by a judge For...

Страница 9: ...ssi ble Elastomers are to be protected against UV light Generally a storage period of 10 years does not ex ceeded An admissible storage period of 4 years ap plies to elastomers made of NBR If magnetic...

Страница 10: ...vented and evacuated through the bores in the plain bearing pedestal Additional information is provided in the brochure 5 Installation 5 1 Safety regulations Equipment which is operated in potentially...

Страница 11: ...he NPSHR required for the pump Otherwise this will lead to a drop in the delivery head cavita tion or even failure of the pump 5 4 2 Nozzle loads The pump can be subjected to nozzle loads acc to DIN E...

Страница 12: ...mp at the operating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the corresponding...

Страница 13: ...or fulfills the impact resistance test required by DIN EN ISO 80079 36 without any problem It must be ensured that the coupling guard used is ei ther made of spark free material or the impact test re...

Страница 14: ...tor the venting operation again until no more air emerges Close the discharge valve again until only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whet...

Страница 15: ...brief periods may result in serious damage to the unit In connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric spark...

Страница 16: ...bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosity index approx 85 Kinematic viscosity at...

Страница 17: ...urer Hold magnetic drives as single parts firmly or secure Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a minimum distance...

Страница 18: ...tight design it is not possible to sep arate the can insert as it and the can are glued to gether 7 6 2 Dismantling drive unit Long life grease lubrication Remove the cylinder screw 914 5 with toothe...

Страница 19: ...roller bearings 321 1 and 321 2 on the drive shaft 213 Push drive shaft unit into the bearing pedestal 330 mount wavy spring washer 953 1 and rear bearing cover 361 and tighten all components with the...

Страница 20: ...ger thread of the drive shaft 213 with two drops of Loctite 638 green provide the shaft basis fit on both sides with FDA approved fat for example Rivolta F L G GT 2 and screw it into the impeller 230...

Страница 21: ...3 leg chain sling and make sure that the square fits in the plain bear ing bush 545 x As threadlocking provide the thread of the pump shaft 211 with Loctite 243 blue Provide the shaft thread with 1 d...

Страница 22: ...tern chamber using the flat pivot point of the threaded rods and an open jaw wrench size 13 The threaded rods must be turned evenly and alternately Caution Magnetic forces Risk of accident Remove thre...

Страница 23: ...insert it into the holder If the oil level still drops too far add oil to the plastic container again Fig 6 7 9 Tests The pumps are tested with water at the manufacturer s The operating data measured...

Страница 24: ...SHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the med...

Страница 25: ...Series MNK pedestal group 4 Page 25 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 Exploded drawing 9 1 Long life grease lubrication...

Страница 26: ...Series MNK pedestal group 4 Page 26 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 2 Oil bath lubrication...

Страница 27: ...404 Bearing pedestal gasket 412 x o ring 415 1 centering gasket 509 1 intermediate ring 523 x shaft sleeve 529 x bearing sleeve 545 x bearing bush 552 3 tightening washer 554 x washer 557 2 contact di...

Страница 28: ...Series MNK pedestal group 4 Page 28 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 2 Sectional drawing long life grease lubrication X Y and Z see pump work certificate...

Страница 29: ...Series MNK pedestal group 4 Page 29 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 3 Sectional drawing oil bath lubrication X Y and Z see pump work certificate...

Страница 30: ...radially This creates a friction connection between the device and the plain bearing bush which does not damage the material The bearing bush can now be removed by hitting the handle centre axially R...

Страница 31: ...rsal impeller wrench To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy d...

Страница 32: ...mbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNK Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNK 200 150 315 MNK 125 100 315 1 3 2 3 1 Angelehnt an Fla...

Страница 33: ...rding to A395 class150 the standard range can be increased to 30 C and 16 bar Standard PN25 version When used under ASME conditions ductile cast iron according to A395 class300 the standard range can...

Страница 34: ......

Страница 35: ......

Страница 36: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 37: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 38: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 39: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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