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Series KSE/F, KSE-C/F 

Page 

6

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

Safety 

This  operating 

manual  contains  fundamental 

information which is to be observed during installation, 
operation and maintenance.  
It must be read before installation and commissioning!

 

For  overflow  valves  which  are  used  in  potentially 
explosive areas, see 

Section 3

Installation,  operation  and  maintenance  are  to  be 
performed by qualified staff. 
The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached directly to the valve and they are to be kept 
fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

Non-observance may involve the following hazards : 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Richter  safety  valves  of  the  series  KSE/F  and  KSE-
C/F are pressure-maintaining components with safety 
function  in  accordance  with  the  Pressure  Equipment 
Directive  (DGRL).  They  protect  the  pressure 
equipment  if  the  admissible  pressure  limit  is 
exceeded. 
KSE/F  and  KSE-C/F  are  only  intended  for  vertical 
installation. 
The  valves  are  suitable  for  vapours,  gases  and  non-
boiling  liquids  of  group  1  in  acc.  with  the  Pressure 
Equipment Directive (DGRL). 
They have a corrosion-resistant plastic lining.  
Safety  valves  are  intended  to  prevent  inadmissible 
excessive pressures, e.g. in piping systems, pressure 
vessel  plants  and  boilers.  Risks  to  people,  the 
environment and plants are thus avoided. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

Safety  valves  have  been  set  at  the  works  to  the 
desired test pressure, tested and lead-sealed. 
Exact operating conditions of the safety valve selected 
are documented in the 

data sheet

. There you will find 

the  performance  characteristics  such  as  the  certified 
coefficient  of  discharge,  flow  area,  set  pressure, 
opening pressure, reseating pressure and materials. 
In  case  of  the  valve  is  intended  for  operating  data 
other  than  those  intended,  the  customer  must 
carefully  examine  whether  the  design  of  the  valve, 
accessories  and  materials  are  suitable  for  the  new 
application. (Please consult the manufacturer). 
 
 

 

2.2  For the customer / operator 

If a safety valve is used, the operator must ensure that 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the safety valve has been properly installed in the 

pipe system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 
mode. 

This is not the manufacturer's responsibility. 
Loads caused by earthquakes were not allowed for in 
the design. 
Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

See  also  improper operation and their consequences 
in 

Section 7.4

 

Содержание KSE 100/150

Страница 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Страница 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Страница 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Страница 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Страница 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Страница 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Страница 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Страница 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Страница 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Страница 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Страница 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Страница 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Страница 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Страница 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Страница 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Страница 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Страница 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Страница 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Страница 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Страница 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Страница 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Страница 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Страница 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Страница 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Страница 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Страница 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Страница 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

Страница 28: ......

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Страница 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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