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Series KSE/F, KSE-C/F 

Page 

17

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

Maintenance 

 

Safety  valves  must  be  checked  for 
operability  at  regular  intervals  according  to 
the national regulations (in Germany: UVV - 
pressure  vessels,  VBG  17  §  32  and  TRD 
601 sheet 2, paragraph 3.4). 

  The  intervals  for  regular  checks  are  to  be  laid 

down  by  the  customer  in  line  with  the  operating 
conditions. 

  The  lifting  lever 

238 

allows  the  valves  to  be 

actuated  from  outside,  they  then  open  at  the 
operating  pressure  available.  For  lifting,  the  pres-
sure is to be at least 85% of the test pressure. 

  All  repair  work  is  to  be  performed  by  qualified 

personnel using the appropriate tools. 

  For  the  arrangement,  designation  and  item 

numbers of all parts of the valve, see 

Section 10

.  

  Spare parts are to be ordered with all the details in 

acc. with the valve identification. 

  Only original spare parts may be installed.  

 

Fig. 17 

Fig. 

16

 

9.1  Screw connections 

  To  prevent  leaks,  a  regular  check  of  the  connec-

tion screws should be made in line with the operat-
ing requirements. 
For tightening torques, see 

Section 1.3

  To  prevent  screw  connections  from  becoming 

loose in the event of pressure fluctuations or plant 
vibrations,  we  recommend  the  installation  of  ex-
pansion joints or pulsation dampers. 

 
 

9.2  Cleaning 

 

Prior to starting any repair work, the valve is 
to  be  thoroughly  cleaned.  Even  if  the  valve 
has  been  properly  emptied  and  rinsed,  
residual  medium  may  still  be  found  in  the 
valve, e.g. between the lining and body or in 
the bonnet. 

Plastic  parts  may  absorb  medium  which  gradually 
emerges from the material after cleaning. 
 

 

Wear the prescribed protective clothing!  

 
Safety valves which have been cleaned with water or 
other  media  must be dried before re-assembly of the 
parts and installation of the valve in the plant.  
 
 

9.3  Modification of the safety 

valve 

If  modifications  to  the  valve  are  required,  the 
manufacturer must always be consulted. 
Examples:  Modification  with  changed  test  pressure, 
replacement of the spring or adaption to the mass flow 
by reducing the travel.  
After 

approval 

by 

the 

manufacturer, 

these 

modifications  can  be  performed  either  by  the 
manufacturer  or  by  the  customer  under  the  guidance 
of  a  technical  supervisory  agency  or  any  other 
approval authority.  
 
 

9.4   Adjustment of the test pres-

sure 

  Undo locking plate 

539

, dismantle lifting lever 

238 

and unscrew the lifting cap 

535

  Undo nut 

920/3

  Adjust  the  spring  tension  with  the  adjusting  screw 

538 

to the specified test pressure. 

  Counter  adjusting  screw 

538 

with  a  hex.  thin  nut 

920/3

 resp. with centering nut 

555 

(DN 25/50). 

  Check test pressure. 

Содержание KSE 100/150

Страница 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Страница 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Страница 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Страница 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Страница 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Страница 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Страница 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Страница 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Страница 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Страница 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Страница 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Страница 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Страница 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Страница 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Страница 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Страница 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Страница 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Страница 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Страница 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Страница 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Страница 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Страница 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Страница 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Страница 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Страница 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Страница 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Страница 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

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Страница 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Страница 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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