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Series KN/F, KNP/F, KN-D/F, KNP-D/F 

 

Page 

8

 

 

 

9520-050-en 

Revision 18 

TM  9818 

Edition 11/2018 

3  Safety notes for applications in potentially explosive areas 

based on the Directive 2014/34/ EC (ATEX) 

The  valves  are  intended  for  use  in  a  potentially 

explosive  area  and  are  therefore  subject  to  the 

conformity  assessment  procedure  of  the  directive 

2014/34/EC (ATEX). 

As  part  of  this  conformity  assessment,  an  ignition 

hazard  analysis  to  EN  13463-1  to  satisfy  the 

fundamental  safety  and  health  requirements  was 

conducted with the following result: 

 

The valves do not have any ignition source of 

their  own  and  can  be  operated  both  manually 

as well as mechanically/electrically. 

 

The  valves  are  not  covered  by  the  scope  of 

application of the ATEX directive and therefore 

do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 

explosive area. 

Supplementary notes: 

 

Electric/mechanical 

actuators 

must 

be 

subjected to their own conformity assessment 

to ATEX. 

It  is  imperative  to  observe  the  individual  points  of 

intended use for application in a potentially explosive 

area. 

 

 

3.1  Intended use 

Improper  operation,  even  for  brief  periods,  may 

result in serious damage to the valve. 

In connection with explosion protection, potential 

sources of ignition (overheating, electrostatic and 

induced charges, mechanical and electric sparks) 

may  result  from  these  improper  operation;  their 

occurrence can only be prevented by adhering to 

the intended use. 

Furthermore, reference is made in this connection to 

the Directive 95/C332/06 (ATEX 118a) which contains 

the  minimum  regulations  for  improving  the 

occupational  health  and  safety  of  the  workers  who 

may be at risk from an explosive atmosphere. 

A difference is made between two cases for the use of 

chargeable liquids (conductivity < 10

-8

 S/m): 

1.  Chargeable liquid and non-conductive lining 

Charges  can  occur  on  the  lining  surface.  As  a 

result,  this  can  produce  discharges  inside  and 

outside the valve. 
a) Discharges inside the valve 
However, these discharges inside the valve cannot 

cause ignitions if the valve is completely filled with 

medium. 
If  the  valve  is  not  completely  filled  with  medium, 

e.g. during evacuation and filling, the formation of 

an explosive atmosphere must be prevented, e.g. 

by superimposing a layer of nitrogen. It is recom-

mended to wait 1 hour before removing the valve 

from the plant in order to permit the elimination of 

static peak charges. 
This  means  that,  to  safely  prevent  ignitions,  the 

valve must be completely filled with medium at all 

times  or  else  a  potentially  explosive  atmosphere 

must be excluded by superimposing a layer of inert 

gas. 
b) Discharges outside the valve 
At the points where the non-conductive lining e.g. 

protrudes on the sealing surfaces to the outside or 

gets contact with the atmosphere on the outside, it 

may  lead  to  discharges  from  the  lining  to  nearby 

valves or attachments. 
To  safely  avoid  explosion  hazards  and  accidents, 

therefore,  the  atmosphere  surrounding  the  valve 

must not be explosive. 

2. Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 

discharged  direct  via  the  lining  and  shell  (surface 

resistance  <10

9

  Ohm,  leakage  resistance  <10

6

 

Ohm). 

Static discharges of non-conductive linings are 

only  produced  through  the  interaction  with  a 

non-conductive  medium  and  are  therefore  the 

responsibility of the plant operator. 
Static  discharges  are  not  sources  of  ignition 

which stem from the valves themselves! 

  The  temperature  of  the  medium  must  not  exceed 

the temperature of the corresponding temperature 

class or the maximum admissible medium temper-

ature as per the operating manual. 

  If the valve is heated (e.g. heating jacket), it must 

be  ensured  that  the  temperature  classes  pre-

scribed in the Annex are observed. 

  To       achieve  safe  and  reliable  operation,  it  must 

be ensured in inspections at regular intervals that 

the valve is properly serviced and kept in technical-

ly perfect order. 

  Increased wear to the valve can be expected with 

the  conveyance  of  liquids  containing  abrasive 

constituents.  The  inspection  intervals  are  to  be 

reduced compared with the usual times. 

Содержание KN-D/F Series

Страница 1: ...operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 050 en Revision 18 Edition 11 2018 Series...

Страница 2: ...itial commissioning 11 7 2 Improper operation and their consequences 11 7 3 Shutdown 11 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever...

Страница 3: ...walled 5mm body lining KNP D F KNP F with thick walled 5mm body lining KN S F Design stainless steel with lever lockable or hand gear KNP S F Design stainless steel prepared for pneumatic hydraulic or...

Страница 4: ...number Foundry identification Foundry date 1 2 Mounting sleeve for ball stem unit DN200 Nominal size Article No mm inch 200 8 9599 41 8310 Please contact Richter to order the mounting sleeve 1 3 Tigh...

Страница 5: ...DN p in bar 3 6 10 16 max adm mm Nm Nm Nm Nm Nm 15 8 8 8 10 70 20 8 8 8 10 70 25 12 12 12 12 70 40 20 20 20 25 225 50 25 25 25 30 225 80 60 60 65 80 500 100 80 80 90 170 500 150 200 250 350 2200 200...

Страница 6: ...P D F Page 6 9520 050 en Revision 18 TM 9818 Edition 11 2018 1 6 Pressure temperature diagram When used in the minus temperature range the regulations applicable in the country in question must be obs...

Страница 7: ...irective PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Soli...

Страница 8: ...harges inside the valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evac...

Страница 9: ...c surfaces against dirt and mechanical damage Handle the goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check t...

Страница 10: ...in the Richter range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any fitting position can be chosen Otherwise it is marked by a direction arrow...

Страница 11: ...valve Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to the start of maintenance work clean the valve thoroughly Medium residue may be in the valve eve...

Страница 12: ...stop into the shaft passage of the main body Remove ball stem unit 201 in closed position Make sure that you do not damage the body lining Only DN200 Carefully slide out the mounting sleeve Remove se...

Страница 13: ...merely be taken apart to remove the stem For sectional drawings see section 10 9 3 1 Ball and seat rings Move ball 200 into the closed position Undo body nuts and bolts Remove body end piece 102 Remov...

Страница 14: ...wers 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower 503 and spring gland follower 502 See Section 1 3 and 10 5 Mount bracket 510 with the...

Страница 15: ...550 1 disc DN 150 200 150 554 1 Washer 554 4 Washer DN 25 554 5 Washer DN 80 557 grounding spring washer 577 lever stop 804 Coupling includes 500 Ring Option 952 pressure spring 980 1 round head groo...

Страница 16: ...D F KNP D F Page 16 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 2 Sectional drawings ball valve Ball valve with ball stem unit and lever DN 15 DN 200 150 Holes of the flange and housing screws...

Страница 17: ...Series KN F KNP F KN D F KNP D F Page 17 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Страница 18: ...NP D F Page 18 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 3 Sectional drawing ball valve and actuator Ball valve with ball stem unit and actuator DN 15 DN 200 Holes of the flange and housing s...

Страница 19: ...KNP F KN D F KNP D F Page 19 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 4 Sectional drawing ball valve with ball stem and lever DN 15 DN 200 150 Holes of the flange and housing screws view dis...

Страница 20: ...P F KN D F KNP D F Page 20 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 5 Sectional drawing ball valve with ball stem and actuator DN 15 DN 200 150 Holes of the flange and housing screws view di...

Страница 21: ...KN F KNP F KN D F KNP D F Page 21 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 6 View and section ball valve with lever View Z Section B B 10 7 Sections ball valve with actuator Section A A Sect...

Страница 22: ...80 100 150 200 1501 L 130 150 160 200 230 310 350 480 457 L4 59 70 88 107 140 175 240 223 5 H 125 158 161 204 222 284 HL 179 259 410 512 5 H1 50 77 80 118 134 184 B 52 69 74 112 130 180 B1 109 138 14...

Страница 23: ...Series KN F KNP F KN D F KNP D F Page 23 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Страница 24: ...awing ball valve with actuator DN 15 20 25 40 50 80 100 150 200 1502 200 L 130 150 160 200 230 310 350 480 457 457 L4 59 88 107 140 175 240 223 5 228 5 B 52 69 112 130 180 180 238 B1 109 138 240 290 3...

Страница 25: ...r all dimensions in mm DN DIN EN 1092 2 Form B ISO 7005 2 Form B PN 16 Flanges drilled acc to ASME B16 5 Class 150 D k n x d1 k n x d1 mm inch mm mm mm mm mm 15 95 65 4x14 60 5 4x16 20 105 75 4x14 70...

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Страница 29: ...ation if the safety instructions and the following parameters are observed Device Type A Proof Test Interval 1 year HFT 0 single channel usage SU 129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg...

Страница 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Страница 36: ...ion 17 9520 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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