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Series KN/F, KNP/F, KN-D/F, KNP-D/F 

 

Page 

13

 

 

 

9520-050-en 

Revision 18 

TM  9818 

Edition 11/2018 

9.2.1  Packing bellows 

  Press thrust ring 

405/1

 into packing bellows 

403

  Install  retaining  washer 

526 

(not  in  DN  150, 

200/150 and 200). 

  Press unit into main body 

101

  Press in grounding spring washer 

557

 

9.2.2  Ball valve with lever 

  Mount lever stop 

577

, spring gland follower 

502 

(in 

DN  80,  100,  150,  200/150  and  200  are  2  spring 

gland  followers 

502

)  and  packing  gland  follower 

503

.  Tighten  packing  nuts  until  there  is  no  gap 

between  packing  gland  follower 

503 

and  spring 

gland follower 

502

. See 

Chapter 1.3

 and 

10.2

  Seal any tapped bores still open with plugs. 

  Mount lever 

203

 

9.2.3  Ball valve with actuator 

  Mount  spring  gland  follower 

502 

(in  DN  80,  100, 

150, 200/150 and 200 are 2 spring gland followers 

502

)  and  packing  gland  follower 

503

.  Tighten 

packing nuts until there is no gap between packing 

gland follower 

503 

and spring gland follower 

502

See 

Chapter 1.3

 and 

10.3

  Mount bracket 

510 

with the opening at right angles 

to  the  direction  of  flow.  See  sectional  drawing  in 

Section 10

  Mount coupling 

804 

and actuator 

850

. Observe the 

actuator  position  in  accordance  with  the  actuator 

operating manual. 

  Observe the ball/stem position in accordance with 

the position of the actuator. 

 

9.3  Dismantling ball valve with 

ball and stem 

It  is  possible  with  a  ball  valve  with  ball  and  stem  to 

replace the seat rings and ball without dismantling the 

entire ball valve. 
It  is  equally  possible  to  remove  the  packing  gland 

follower,  spring  gland  follower  and  packing  insert 

without dismantling the body. 
The  entire  ball  valve  must  merely  be  taken  apart  to 

remove the stem. 
For sectional drawings, see 

section 10

 

9.3.1  Ball and seat rings 

  Move ball 

200 

into the 'closed' position. 

  Undo body nuts and bolts. 

  Remove body end piece 

102

  Remove  ball 

200 

from  the  main  body 

101 

by 

swivelling it. 

  Remove  seat  rings 

401 

from  the  main  body 

101 

and body end piece 

102 

and replace. 

 

9.3.2  Packing bellows 

  Remove lever 

203

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

  Take out grounding spring washer 

557

  The  thrust  ring 

405/1

,  packing  bellows 

403 

and 

retaining washer 

526 

(not in DN 150 and 200/150) 

are  one  unit  and  it  is  levered  out  using  2  screw-

drivers. 

  Remove retaining washer 

526

  Separate  thrust  ring 

405/1

  and  packing  bellows 

403 

by pushing them apart. 

 

 

 

9.3.3  Ball valve with actuator 

  Remove actuator 

850 

and coupling 

804

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

  Remove bracket 

510

Further  dismantling  is  performed  as  described  in 

Chapter 9.1.3

 

 

 

9.3.4  Stem 

  Dismantling as described in 

section 9.3.1

  Undo screw connection body end piece 

102 

/ main 

body 

101

  Remove body end piece 

102

  Remove ball 

200 

and stem 

202 

in closed position. 

Make sure that you do not damage the body lining. 

  Swivel ball 

200 

from stem 

202

 

 

 

9.4  Assembly 

  Prior to assembly all parts are to be cleaned and 

the plastic-lined parts checked for damage. 

  Insert  seat  rings 

401

  in  the  main  body 

101 

and 

body end piece 

102

  Insert  stem 

202 

from  inside  into  the  main  body 

101

.  In  the  case  of  DN  150  and  200/150  with  an 

additional disc 

550/1

  Move stem 

202 

into the 'closed' position. 

Swivel  ball 

200 

into  the  stem 

202

.  Any  pressure 

relief  or  drain  bore  must  lie  on  the  p1 side  in  the 

"off" position. See also 

section 6.2

  Mount  body  end  piece 

102

.  Tighten  the  greased 

housing screws cross over with a tightening torque 

according to 

section 1.3

Содержание KN-D/F Series

Страница 1: ...operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 050 en Revision 18 Edition 11 2018 Series...

Страница 2: ...itial commissioning 11 7 2 Improper operation and their consequences 11 7 3 Shutdown 11 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever...

Страница 3: ...walled 5mm body lining KNP D F KNP F with thick walled 5mm body lining KN S F Design stainless steel with lever lockable or hand gear KNP S F Design stainless steel prepared for pneumatic hydraulic or...

Страница 4: ...number Foundry identification Foundry date 1 2 Mounting sleeve for ball stem unit DN200 Nominal size Article No mm inch 200 8 9599 41 8310 Please contact Richter to order the mounting sleeve 1 3 Tigh...

Страница 5: ...DN p in bar 3 6 10 16 max adm mm Nm Nm Nm Nm Nm 15 8 8 8 10 70 20 8 8 8 10 70 25 12 12 12 12 70 40 20 20 20 25 225 50 25 25 25 30 225 80 60 60 65 80 500 100 80 80 90 170 500 150 200 250 350 2200 200...

Страница 6: ...P D F Page 6 9520 050 en Revision 18 TM 9818 Edition 11 2018 1 6 Pressure temperature diagram When used in the minus temperature range the regulations applicable in the country in question must be obs...

Страница 7: ...irective PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Soli...

Страница 8: ...harges inside the valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evac...

Страница 9: ...c surfaces against dirt and mechanical damage Handle the goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check t...

Страница 10: ...in the Richter range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any fitting position can be chosen Otherwise it is marked by a direction arrow...

Страница 11: ...valve Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to the start of maintenance work clean the valve thoroughly Medium residue may be in the valve eve...

Страница 12: ...stop into the shaft passage of the main body Remove ball stem unit 201 in closed position Make sure that you do not damage the body lining Only DN200 Carefully slide out the mounting sleeve Remove se...

Страница 13: ...merely be taken apart to remove the stem For sectional drawings see section 10 9 3 1 Ball and seat rings Move ball 200 into the closed position Undo body nuts and bolts Remove body end piece 102 Remov...

Страница 14: ...wers 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower 503 and spring gland follower 502 See Section 1 3 and 10 5 Mount bracket 510 with the...

Страница 15: ...550 1 disc DN 150 200 150 554 1 Washer 554 4 Washer DN 25 554 5 Washer DN 80 557 grounding spring washer 577 lever stop 804 Coupling includes 500 Ring Option 952 pressure spring 980 1 round head groo...

Страница 16: ...D F KNP D F Page 16 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 2 Sectional drawings ball valve Ball valve with ball stem unit and lever DN 15 DN 200 150 Holes of the flange and housing screws...

Страница 17: ...Series KN F KNP F KN D F KNP D F Page 17 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Страница 18: ...NP D F Page 18 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 3 Sectional drawing ball valve and actuator Ball valve with ball stem unit and actuator DN 15 DN 200 Holes of the flange and housing s...

Страница 19: ...KNP F KN D F KNP D F Page 19 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 4 Sectional drawing ball valve with ball stem and lever DN 15 DN 200 150 Holes of the flange and housing screws view dis...

Страница 20: ...P F KN D F KNP D F Page 20 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 5 Sectional drawing ball valve with ball stem and actuator DN 15 DN 200 150 Holes of the flange and housing screws view di...

Страница 21: ...KN F KNP F KN D F KNP D F Page 21 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 6 View and section ball valve with lever View Z Section B B 10 7 Sections ball valve with actuator Section A A Sect...

Страница 22: ...80 100 150 200 1501 L 130 150 160 200 230 310 350 480 457 L4 59 70 88 107 140 175 240 223 5 H 125 158 161 204 222 284 HL 179 259 410 512 5 H1 50 77 80 118 134 184 B 52 69 74 112 130 180 B1 109 138 14...

Страница 23: ...Series KN F KNP F KN D F KNP D F Page 23 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Страница 24: ...awing ball valve with actuator DN 15 20 25 40 50 80 100 150 200 1502 200 L 130 150 160 200 230 310 350 480 457 457 L4 59 88 107 140 175 240 223 5 228 5 B 52 69 112 130 180 180 238 B1 109 138 240 290 3...

Страница 25: ...r all dimensions in mm DN DIN EN 1092 2 Form B ISO 7005 2 Form B PN 16 Flanges drilled acc to ASME B16 5 Class 150 D k n x d1 k n x d1 mm inch mm mm mm mm mm 15 95 65 4x14 60 5 4x16 20 105 75 4x14 70...

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Страница 29: ...ation if the safety instructions and the following parameters are observed Device Type A Proof Test Interval 1 year HFT 0 single channel usage SU 129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg...

Страница 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Страница 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Страница 36: ...ion 17 9520 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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