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Series KA-N/F, KAP-N/F 

Page 

6

 

 
 

9520-017-en 

Revision  15 

TM 10477

 

Edition 05/2022

 

Notes on safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation and maintenance.  

It 

must 

be 

read 

before 

installation 

and 

commissioning!

 

This operating manual must always be available at the 
place of use of the valve. 

For  valves  which  are  used  in  potentially  explosive 
areas, see 

Section 3

Installation,  operation  and  maintenance  are  to  be 
performed by qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

General hazard symbol! 
People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to  the  ball  valve  and  they  are  to  be 
kept fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 

2.1  Intended use  

Ball valves are on/off valves.  

Richter  bottom  drain  ball  valves  series  KA-N/F  / 
KAPN/F  are  pressure  containing  components  in 
accordance  with  the  Pressure  Equipment  Directive 
(PED) for the passage and shut-off of fluids.  

The  valves  are  suitable  for  vapours,  gases  and  non-
boiling  liquids  of  group  1  according  to  the  PED  and 
have a corrosion-resistant plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

In  case  of  the  valve  is  intended  for  operating  data 
other  than  those  intended,  the  customer  must 
carefully  examine  whether  the  design  of  the  valve, 
accessories  and  materials  are  suitable  for  the  new 
application. (Please consult the manufacturer). 
 

 
 

2.2  For the customer / operator 

When using the valve, it must be ensured that 

  actuators  which  are  retrofitted  are  adapted  to  suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 
mode. 

This is not the manufacturer's responsibility. 

 

Ball  valves  at  the  end  of  a  pipe  (end  valve) 
must  be  sealed  with  a  blind  flange  at  the 
free  connection  end  and  appropriately 
secured against unauthorised activation. 

Loads caused by earthquakes were not allowed for in 
the design. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

 

Содержание KA-N/F Series

Страница 1: ...llation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 017 en Revision 15 Edition 05 2022...

Страница 2: ...commissioning 10 7 2 Improper operation and their consequences 10 7 3 Shutdown 10 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling KA N F with ball stem unit 12 9 1 1 KA N F with lever 12 9 1 2 Pack...

Страница 3: ...l stem unit or ball stem and Richter ENVIPACK self adjusting universal stuffing box two piece housing Series KA N F Design with lever or hand gear KAP N F Design prepared for pneum hydr or elec actuat...

Страница 4: ...tion Melt number Foundry identification Foundry date 1 2 Tightening torques All screws greased tighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mention...

Страница 5: ...Actuating torques ball and stem Test medium water 20 C Higher actuating torques may occur with other media DN p in bar 3 6 10 16 max admis mm Nm Nm Nm Nm Nm 50 25 12 12 12 12 28 80 50 25 30 35 50 120...

Страница 6: ...ent Directive PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining...

Страница 7: ...of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of...

Страница 8: ...he goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check the consign ment for completeness and any in transit da...

Страница 9: ...metal inlay These gaskets are available as special accessories in the Richter range 6 2 Direction of flow and installa tion position Installation is independent of the direction of flow Any fitting po...

Страница 10: ...the ball stem or ball stem unit This can be prevented by heating In extreme cases this may cause blocking If the ball blocks do not apply force as the ball stem or ball stem unit may break if the max...

Страница 11: ...ction 1 2 Ball valve does not operate Is the actuator supplied with power Is any directional control valve correctly connect ed Is there foreign matter in the valve The ball no longer closes completel...

Страница 12: ...packing gland follower 503 and spring gland follower 502 Remove lantern 510 Further dismantling is performed as described in Section 9 1 1 to 9 1 2 9 2 Dismantling KA N F with ball stem It is possibl...

Страница 13: ...ugs Mount lever 203 9 3 3 KAP N F with actuator Mount spring gland follower 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower and spring glan...

Страница 14: ...ver 203 Remove lever stop 577 and plug Check the fits of the coupling 804 bracket 510 and actuator 850 Mount bracket 510 with the opening at right angles to the direction of flow Mount coupling 804 an...

Страница 15: ...Series KA N F KAP N F Page 15 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing KA N F with ball stem unit and lever Holes view displaced by 45...

Страница 16: ...Series KA N F KAP N F Page 16 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 3 Sectional drawing KAP N F with ball stem unit and actuator Holes view displaced by 45...

Страница 17: ...Series KA N F KAP N F Page 17 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 4 Sectional drawing KA N F with ball stem and lever Holes view displaced by 45...

Страница 18: ...Series KA N F KAP N F Page 18 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 5 Sectional drawing KAP N F with ball stem and actuator Holes view displaced by 45...

Страница 19: ...Series KA N F KAP N F Page 19 9520 017 en Revision 15 TM 10477 Edition 05 2022 10 6 View and section KA N F 10 7 Sections KAP N F...

Страница 20: ...on 05 2022 10 8 Dimensional drawing KA N F DN DN1 50 25 80 50 100 50 150 100 L 160 210 210 325 H 130 155 155 195 HL 179 260 260 313 all dimensions in mm Flange connecting dimensions DIN EN 1092 2 type...

Страница 21: ...ecting dimensions to DIN ISO 5211 H3 H4 L L1 L2 L3 50 25 50 60 F05 160 80 50 80 F07 210 100 50 150 100 134 80 F10 325 all dimensions in mm Dimensions L1 L2 L3 H3 and H4 vary depending on the actuator...

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Страница 25: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Страница 26: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 27: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 28: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 29: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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