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Load Cell Replacement

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9

5.0

Load Cell Replacement

Use the following steps to replace load cells in the RoughDeck CS Rail Car Coil Scale.

Figure 5-1. Load Cell Mount

1. Position a jack on the concrete foundation beneath one of the weighbridge’s main frame members close to the load 

cell mount, allowing room for load cell removal and installation.

2. Raise the jack approximately 1/2" and put setting block(s) under the scale deck.

 As a safety precaution, always use setting blocks when jacking up a scale module.

3. Disconnect the load cell terminal connections in the junction box. Pull the load cell cable out of the conduit.

Attach a pull cord to the load cell cable at the junction box before pulling the cable through the conduit.

4. Remove the two load cell bolts and lift out the load cell and the link assembly. 
5. Install link over the new load cell. Reinstall the load cell and link assembly onto the baseplate. Install load cell mount 

bolts. Torque bolts to 55 ft-lb.

6. Pull the load cell cable through the conduit using a pull cord.
7. Remove the setting blocks and lower the scale module so that it rests on the link. Check the link to verify that it is 

centered and plum.

8. Connect wiring to the terminals in the junction box.  

Load Cell Bolts

Baseplate

Link

Load Cell

Load Plate

Shim

Upper Mount
Block

Grout
(optional)

Anchor
Bolt

WARNING

Note

Содержание RoughDeck CS

Страница 1: ...RoughDeck CS Rail Car Coil Scale Installation Manual April 16 2021 PN 206036 Rev A...

Страница 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Страница 3: ...d asking for the training department 1 0 Introduction 1 1 1 Safety 1 1 2 Scale Components 2 2 0 Installation 3 2 1 Recommended Equipment and Tools 3 2 2 Lifting and Handling 3 2 3 Temporary Setting Bl...

Страница 4: ...k CS Rail Car Coil Scale ii Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com...

Страница 5: ...en guards are removed Indicates a potentially hazardous situation that if not avoided could result in minor or moderate injury Indicates information about procedures that if not observed could result...

Страница 6: ...ake com 1 2 Scale Components The RoughDeck CS Rail Car Coil Scale has major components including Assembled weighbridge module Weighbridge fasteners Load cells Load cell mounts with leveling bolts and...

Страница 7: ...each corner of the scale Torque wrench to 100 ft lb Socket wrenches to 1 1 2 drive compatible with torque wrench Box end wrenches to 1 1 4 Open end wrench set 7 16 and 1 1 4 4 bubble level Small torp...

Страница 8: ...connecting of the deck module Use leveling bolts in the base plate to level the scale Setting blocks are only used in the corners of the module where the load cell mounts are installed When placing m...

Страница 9: ...ount blocks ground straps and anchor bolts 3 1 Baseplate and Load Cell Installation Use the following steps for installing the mount baseplate and load cell in the load cell mount pockets 1 Remove the...

Страница 10: ...g or misalignment 12 Use an individual hammer drill to drill a 3 4 hole into the concrete at least 6 deep on one side of the mount frame 13 Drill a second anchor bolt hole on the opposite side of the...

Страница 11: ...n Figure 4 1 Load Cell Pocket Numbering 3 Wire each load cell to the junction box terminal strip in accordance with the wiring code contained in the Certificate of Conformance CC Load cell pockets are...

Страница 12: ...e guide shown in Table 4 1 and the labels on the terminal strips of the junction box To verify the wiring scheme see the Certificate of Conformity CC shipped with each load cell 8 For performance use...

Страница 13: ...nections in the junction box Pull the load cell cable out of the conduit Attach a pull cord to the load cell cable at the junction box before pulling the cable through the conduit 4 Remove the two loa...

Страница 14: ...that restrict movement 4 If check rods are used loosen all connections to finger tightening only for testing 5 Check load cell cables for physical or water damage If after all these checks the proble...

Страница 15: ...ent available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration impro...

Страница 16: ...RoughDeck CS Rail Car Coil Scale 12 Visit our website www RiceLake com...

Страница 17: ......

Страница 18: ...nada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change wit...

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