SURVIVOR Advantage Series
IM-Axle
In-Motion Axle Scale
Technical Manual
PN 203944 Rev A
January 27, 2022
®
Страница 1: ...SURVIVOR Advantage Series IM Axle In Motion Axle Scale Technical Manual PN 203944 Rev A January 27 2022...
Страница 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...
Страница 3: ...Installation 13 5 1 Load Cell Installation 13 5 2 Self Checking System 15 5 3 Junction Box to Indicator 16 5 4 Indicator to Peripherals 18 5 5 Speed Sensor Installation 19 5 6 Single Point Ground Cond...
Страница 4: ...tion Database 10 000 31 7 5 Hardware Setup 32 7 5 1 1280 Screen Size Type 32 7 5 2 Option Card Location 32 7 5 3 Digital I O 32 7 5 4 Serial Ports 32 7 5 5 EtherNet TCP IP Port 32 7 5 6 USB Device Por...
Страница 5: ...ght charges including material handling crane transportation permits and fees and insurance transportation fees 1 1 FCC Compliance United States This equipment has been tested and found to comply with...
Страница 6: ...quipment unless this manual has been read and all instructions are understood Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Sys...
Страница 7: ...ds Loading a slab before it reaches 75 of maximum strength may damage the foundation Concrete curing time should be based on the site contractor s recommendations 2 3 Assembly Time Estimates The follo...
Страница 8: ...ng and trimming PVC cement for connecting PVC conduit pipes 2 5 Installation Notes The 2 5 x 10 ft IM Axle scale is shipped ready to be placed into position on temporary setting beams using a crane ca...
Страница 9: ...d in three pours Both approaches are completed in the first pour The center scale frame is completed in the second pour The weighbridge is completed in the third pour Engineering drawings furnished wi...
Страница 10: ...Visit our website www RiceLake com Figure 3 1 50 Ft Approach Drawing 11 1 11 1 A A LEVEL CONDUIT FOR HOME RUN CABLE C D BOTH SLABS LEVEL WITH EACH OTHER C C NOTE CONCRETE NEEDS TO BE VIBRATED UNDER A...
Страница 11: ...ontact Rice Lake Weighing Systems Loads may disengage from the crane hook and shackle or lifting eye if proper procedures are not followed A falling load may cause serious injury or death Never lift m...
Страница 12: ...90 Pit frame support beam 1 2 44382 Screw cap 5 8 11 x 2 1 4 hex head fully threaded zinc plated 4 3 99056 Bolt 1 2 13NC x 2 hex head partially threaded zinc plated 2 4 15083 Screw cap 1 2 13NC hex he...
Страница 13: ...on location and size of the foundation and approaches Tools used for cutting the space into the foundation are not provided Figure 4 5 Prepare Opening for Drains and Cabling Conduits 2 Insert the PVC...
Страница 14: ...tape so debris cannot get inside while finishing scale installation Also seal off all bolt holes 3 Pour concrete for the scale frame Figure 4 8 Scale Frame Concrete Pour 4 Properly vibrate all around...
Страница 15: ...rete floor is tapered towards the drain for proper drainage Figure 4 10 Taper Concrete 6 Use a scraper to remove all excess concrete and debris from the load cell mounting areas and the tapped holes 7...
Страница 16: ...ur Use the following steps to pour concrete for the weighbridge deck Vibrate the concrete to ensure there are no gaps in the concrete 1 Ensure the weighbridge is sitting level on blocks under mounting...
Страница 17: ...tion Use the following steps to install the load cell 1 Insert the alignment pin The alignment pin assists with installation by providing proper alignment Figure 5 1 Insert Alignment Pin 2 Secure the...
Страница 18: ...ll upper receiver cup PN 201337 and lower receiver cup PN 201338 in the load cell foot plate Orient the load cell so that the connector on the load cell is perpendicular to the length of the scale and...
Страница 19: ...anti seize compound to all bolts 1 Bolt in the self checking bumper PN 201226 as shown in Figure 5 4 torquing bolts to 75 ft lb Figure 5 4 Self Checking Bumper 2 Lower the weighbridge into the pit fra...
Страница 20: ...vanized metal conduit must be obtained locally 1 Install the junction box mounting plate into the pit frame The IM Axle scale uses Rice Lake s TuffSeal junction box 2 Position the junction box onto th...
Страница 21: ...s bend a short downward loop in all cables near the cord grips so any fluids draining down the the cables will drip off before reaching the junction box Figure 5 9 Cabling Drip Bend A 10 gauge bare gr...
Страница 22: ...other peripheral devices must be obtained locally Conduit runs may be buried in a trench or secured above ground Use separate conduit runs for AC power and DC data lines to avoid interference As a ge...
Страница 23: ...ted in a location away from the approach ramps but close enough to pick up the speed of the truck as it crosses the IM Axle scale It can be pole mounted and is connected to a LaserLight2 Remote Displa...
Страница 24: ...he lower potential ground through the scale wiring and back to the scale house ground therefore possibly damaging the indicator on its way Each load cell grounding strap is securely fastened to the bo...
Страница 25: ...ent Protection PN 33185 1280 Enterprise Series Programmable Weight Indicator and Controller PN 171427 UJB 3T6 DC Transient Protection PN 21134 Leviton U0425 AKP AC Transient Protection PN 99224 AC Out...
Страница 26: ...e is centered within the pit frame Figure 5 13 Lower Weighbridge Into Pit Frame Retaining rings on the scale deck should line up with the upper cups on the load cells 2 If adjustments to the load cell...
Страница 27: ...in various locations on the scale deck Figure 6 1 Load Cell Trimming Diagram Both of these trimming operations can be done using only certified test weights placed in various locations on the scale F...
Страница 28: ...t units Figure 6 3 Trimming Load Cell Side Two 3 Move certified test weights to over the end of load cell mount 3 and record that reading 4 Move certified test weights to over the end of load cell mou...
Страница 29: ...rtified test weights over the cell chosen for the Side 2 reference cell Adjust the load cell s individual pot to equal the final Side 1 readings In the example at left load cell 4 has been chosen as t...
Страница 30: ...ngs should be within 1 of each other 6 4 Calibration with Test Weights The calibration procedure can only be done after all trimming as described above has been completed A qualified scale technician...
Страница 31: ...ed on the LaserLight2 remote display Figure 7 1 Main Screen If at any time the speed is over the maximum speed the traffic light changes to Red and the LaserLight2 remote display shows the word SPEED...
Страница 32: ...peats Step 5 until one of the following occurs The configurable Last Axle Timer defaulted to 10 seconds expires The maximum axles is reached 7 The Finalize Ticket touch widget is pressed 7 The system...
Страница 33: ...th setpoint trip with gross weight data F2 AXLEX where X equals axle number up to 6 Sends out the weight data for that axle F2 CLEAR will clear the axle weight data 7 2 5 Rice Lake Stop Go Green Laser...
Страница 34: ...atabase will not be verified Last Axle Time 10 0 sec Last Axle Time Maximum length of time the system waits for another axle If the time is satisfied the transac tion is complete Total Display Time 10...
Страница 35: ...uck ID 15 alphanumeric Gross1 Real Axle 1 weight Gross2 Real Axle 2 weight if applicable Gross3 Real Axle 3 weight if applicable Gross4 Real Axle 4 weight if applicable Gross5 Real Axle 5 weight if ap...
Страница 36: ...ntly not used Table 7 7 Digital I O Port Type Description Setup 1 CMD Printer 9600 8 N 1 2 CMD Stop N Go Laser Light 9600 8 N 1 7 PROG Speed Sensor 115200 8 N 1 8 CMD Stop N Go Laser Light used for bi...
Страница 37: ...y Threaded SAE J429 Grade 5 Steel Clear Zinc Plated 4 3 15060 Screw Cap 1 2 13NCx1 1 2 Hex Head ASTM F593 Alloy Group 1 Cold Worked SST 12 4 15147 Washer Lock 1 4 Regular Helical Spring Steel Zinc Pla...
Страница 38: ...embly 6 Carefully pull the load cell cable through conduit 7 Remove the two O rings from old load cell and put on new load cell 8 Remove the upper cup and lower cup and place on new load cell 9 Place...
Страница 39: ...PVC drain and cabling conduit specifications see the following details See Section 4 3 on page 9 for information regarding PVC conduit installation Figure 9 1 PVC Drain and Cabling Conduit Detail Figu...
Страница 40: ...36 Visit our website www RiceLake com 9 2 IM Axle Scale Replacement Parts Figure 9 4 IM Axle Scale Replacement Parts Diagram 4 5 3 2 14 9 1 12 39 6 38 35 39 36 17 21 33 39 39 15 11 10 7 8 34 28 26 23...
Страница 41: ...in lock 16 16 14641 Nut 1 4 20 NC 4 17 14746 Bolt 3 8 NC x 1 3 4 in 16 18 14886 Machine screw 1 4 28NF x 1 2 in 4 19 15060 Cap screw 1 2 NC x 1 1 2 in SST 12 20 15147 Washer 1 4 in lock 8 21 15179 Wa...
Страница 42: ...vantage Series IM Axle Scale 38 Visit our website www RiceLake com 9 3 Speed Sensor Replacement Parts Figure 9 5 Speed Sensor Replacement Parts Diagram 12 13 14 15 16 1 4 5 6 2 12 10 11 18 3 23 22 19...
Страница 43: ...e 1 9 55718 Machine Screw 10 32NF x 1 4 Phillips Pan Head Internal Tooth Lock Washer Zinc Plated 4 10 33531 Din Rail 19 inch Length 35MM Profile 1 11 22087 Machine Screw 6 32NC x 3 8 Phillips Truss He...
Страница 44: ...0 Visit our website www RiceLake com 10 0 Specifications Size 144 in x 30 in x 11 25 in Estimated Weight 2 850 lb without concrete deck Load Cells Flintec RC3 22 5 t Accuracy 1 error at 4 mph Full Sca...
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Страница 46: ...ada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change with...
