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- 11 - 

MOUNTING 

 

  To  prevent  accidental  activation  of  the  winch  and  serious  injury,  complete  the  winch  installation  and 

attach the hook before installing the wiring.   

  Always choose a mounting location that is sufficiently strong enough to withstand the maximum pulling 

capacity of your winch.   

  Always spool the winch rope onto the drum in the direction specified by the drum rotation labels on the 

winch and/or in the documentation. This is required for the automatic brake (if so equipped) to function properly. 

  Always wind the winch rope on the bottom (mount side) of the drum. 

This winch should always be mounted in a horizontal orientation with the rope winding on and off the drum on the 
mount side (bottom) of the drum.   
Correct rotation is required for the automatic brake to function properly. Horizontal mounting helps prevent the rope 
from piling up on one end of the drum which can damage the winch. 

 

FREESPOOL OPERATION 

 
Pull and turn the clutch knob to the “Free spool” position. Activate the winch in Cable Out to check the drum rotation 
direction. If the drum rotates in the wrong direction, recheck your wiring. If there is a load on the rope, the clutch 
knob may not pull out easily. DO NOT FORCE THE CLUTCH KNOB. Release tension on the clutch by jogging out 
some of the rope. Check that there are at least five turns of wire rope/ ten turns of synthetic rope left on the drum. 
Re-

engaged the drum by returning the clutch knob to the “Engaged” position. Different winches with different 

clutches as the followed figures, you shall make sure which one fit to your winch. 
 

ATV winch

 

Clutch

 

Free spool Operation

 

 

Caution

 

 

Pull and 

push

 

1

2

Engaged

 

Clutch must be fully 
engaged before 
winching. 
 
Never engage clutch 
knob while drum is 
turning. 
 
If the winch motor 
stalls, do not 
continue to apply 
power.

 

 

Rotate

 

Engaged

Freespool

 

 

ELECTRICAL CONNECTIONS 

 

Refer to the figures for wiring diagram. Different winches with different wiring diagram, you 
shall make sure which one fit to your winch. 
 

Содержание ATV 2000lbs

Страница 1: ...nformation and instructions on how to install your winch SAVE THIS MANUAL and other product literature found in this kit for future reference and review frequently for continuing safe operation Instru...

Страница 2: ...ever Wind Rope Over Top Drum Finger Fairlead Crushing Hazard Fairlead Pinch Point Hand Piercing Cutting Hazard Hot Surface Hazard Explosion Bursting Hazard Fire and Burn Hazard Never Route Electrical...

Страница 3: ...vice must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class B digital device pur...

Страница 4: ...inding which can damage the rope MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to serious injury or death General Safety Always inspect winch rope hook and slings b...

Страница 5: ...rum Never wind rope over top of drum Always spool the winch rope onto the drum in the direction specified by the drum rotation labels on the winch and or in the documentation This is required for the...

Страница 6: ...ng and safety instructions Always use caution when working with electricity and remember to verify that no exposed electrical connections exist before energizing your winch circuit For specifications...

Страница 7: ...vanized Steel Wire 3 16 x42 6 4 76mm x 13m Recommended Battery 12 Amp hr minimum Fairlead Roller Duty Cycle Intermittent Mounting Bolt Pattern 3 15 80mm Winch Dimensions 11 7 Lx4 65 Wx4 21 H 297mm x 1...

Страница 8: ...head screw 2 5 Clutch gear 1 19 M8 16 hexagon head screw 2 6 Clutch spring 1 20 Wire rope assembly 1 7 Clutch bar 1 21 M5 12 hexagon head screw 2 8 Gear box cover 1 22 Hook 1 9 Free bearing 1 23 Hook...

Страница 9: ...ded Battery 12 Amp hr minimum Fairlead Roller Duty Cycle Intermittent Mounting Bolt Pattern 2 99 x6 49 76mm x165mm Winch Dimensions 13 77 Lx4 53 Wx4 72 H 350mm x 115mm x 120mm Shipping Weight 33lbs 15...

Страница 10: ...dle 1 31 Hook belt 1 6 Drum 1 19 Wire rope assembly 1 32 M8 20 inside hexagonal bolt 4 7 Support bar 2 20 Clutch spring 1 33 Hook 5 16 1 8 Transmission shaft 1 21 1st stage inner gear 1 34 Control box...

Страница 11: ...ge the winch FREESPOOL OPERATION Pull and turn the clutch knob to the Free spool position Activate the winch in Cable Out to check the drum rotation direction If the drum rotates in the wrong directio...

Страница 12: ......

Страница 13: ...correct and be certain that all connections are tight Verify there is no exposed bare wiring Terminals or cable insulation damage chafing cutting Cover any exposures with terminal boots Repair or rep...

Страница 14: ...ove water to receive wireless signal Motor runs in one direction Broken wiring or bad connection Reconnect or replace wiring Damaged or stuck solenoid Replace solenoid Switch inoperative Replace switc...

Страница 15: ...nated by local authorities If a product displays this symbol of a crossed out wheelie bin the product is subject to European Directive 2012 19 EC The appropriate disposal and separate collection of us...

Страница 16: ...ino Winch 3000lb 4500lb Conforms to the following directives and standards Machinery Directive 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2011 65 EU 2014 30 EU Electromagnetic Compatibility 2...

Страница 17: ......

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