RGC HOISTING PRODUCTS PHONE: (716) 895-1156
TABLE OF CONTENTS
CHAPTER TITLE PAGE
1
SAFETY ........................................................................................................................................1
1.1 Introduction ....................................................................................................................................1
1.2 Safety
Definitions ...........................................................................................................................1
1.3
Power Drive Safety Labels .............................................................................................................1
1.4
Power Drive Safety Rules ..............................................................................................................1
2 SPECIFICATIONS ......................................................................................................................3
2.1
Power Drive Specifications ...................................................................................................... .....3
2.2
Nameplate and Serial Number Tag........................................................................................... .....3
3
INSTALLATION AND SETUP ..................................................................................................4
3.1
Prior to Setup..................................................................................................................................4
3.2
Mounting the Power Drive .............................................................................................................4
4 OPERATION................................................................................................................................6
4.1
Before Operating the Power Drive .................................................................................................6
4.2
Power Drive Startup .......................................................................................................................6
4.2.1
Gas Engine Startup .........................................................................................................................6
4.2.2
Raising and Lowering the Load .....................................................................................................7
4.3
Preparing Power Drive for Shutdown ............................................................................................8
5 DISASSEMBLY ...........................................................................................................................9
5.1
Prior to Disassembly.......................................................................................................................9
6
INSPECTION AND MAINTENANCE .....................................................................................10
6.1 General
Maintenance Rules...........................................................................................................10
6.2
Initial
Inspection ............................................................................................................................10
6.3
Daily
Inspection.............................................................................................................................10
6.4
Clutch-Brake
Adjustment ..............................................................................................................11
6.5
Oiling
Mechanical Parts ................................................................................................................12
6.6
Engine Oil Requirements...............................................................................................................12
6.6.1
Honda
Engines ..............................................................................................................................12
6.7
Engine
Maintenance ......................................................................................................................13
6.8
Wire Rope Inspection Procedure...................................................................................................14
6.9
Safety
Hooks .................................................................................................................................15
6.10
Replacing Power Drive Wire Rope ...............................................................................................15
7
TROUBLESHOOTING..............................................................................................................16
8
PARTS
LISTS..............................................................................................................................17
8.1
Classic 250HG Power Drive .........................................................................................................17
LIST OF FIGURES
FIGURE
DESCRIPTION
PAGE
2-1 Typical
Hoist
Product Nameplate...................................................................................................3
3-1
Power Drive Installation on Pro Track ...........................................................................................5
6-1
Clutch-Brake
Adjustment Detail ...................................................................................................11
6-2
Wire Rope Components ................................................................................................................14
6-3
Power Drive Wire Rope Installation on Brake Sheave .................................................................15
8-1
Classic 250HG Power Drive Assembly Drawing..........................................................................18
