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Radio Frequency Systems   

BD1500W Series Air Dryers User’s Guide 

 

 

Page 77 of 98  

100518834 – Rev. B 

11.  Replacement Parts & Accessories 

11.1  Dryer Parts 

 

Description

 

Part Number 

Quantity

 

Recommend 

Spare 

Precision Bleed Orifice Fitting 

P013349 

1 

 

Power Switch 

M038428 

1 

 

Fan 

P40801 

1 

 

Static Pressure Regulator - 

W & WLP

 

 

 

P010279 

1 

 

Air Tank 

 

1 

 

Solid State Relay 

P05992 

1 

 (1) 

Static Pressure Gauge - 

W & WLP

 
 

 

P8345 

1 

 

Capacity Control Valve 

P010492 

1 

 (1) 

Humidity Sensor – (Section 11.3 ) 

(Type 1) 
(Type 2) 
(Type 3) 
(Type 4) 

 

P5000647D 

P011380 
P013403 
P013401 

 
 

1 

 

Содержание BD1500W Series

Страница 1: ...100518834 Rev B BD1500W Series Air Dryers User s Guide Models covered BD1500W BD1500WLP BD1502W BD1502WLP...

Страница 2: ......

Страница 3: ...com 2 Introduction PLEASE READ THIS USER S GUIDE THOROUGHLY AND SAVE FOR FUTURE REFERENCE This User s Guide is provided for the benefit of our customers and contains information and direction specifi...

Страница 4: ...Power Fail Alarm Terminals 42 8 9 Connecting via Web Browser 42 8 10 Using the Status Screen 43 8 11 Using the Configuration Screen 46 8 12 Using the Event Alarm Screen 49 8 13 Using the Firmware Scre...

Страница 5: ...ssure Alarm 85 13 7 Low Outlet Pressure Alarm 86 13 8 Can t Create a Low Pressure Alarm 86 13 9 High Humidity 87 13 10 Can t Create a High Humidity Alarm Shutdown 88 13 11 High Flow Rate Alarm 88 13 1...

Страница 6: ...d them as you encounter them WARNING For your safety all the information in this User s Guide must be followed to minimize the risk of electrical shock and prevent property damage or personal injury W...

Страница 7: ...S is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT Performing routine maintenance as outlined in the Maintaining Your Dryer section will ensure optimal performance over the lifecycle of your air...

Страница 8: ...accurate readings of dryer variables removable access panel allowing easier access for adjustment and maintenance and ultra quiet Compressor with an industry leading maintenance interval of 8 000 hou...

Страница 9: ...I 2 1 52 7 KPa 2 15 PSI 13 8 103 4 KPa 0 30 7 50 PSI 2 1 52 7 KPa Outlet Air Humidity Less than 2 RH Compressor Type Two cylinder 3 4 HP oil less type Drying Method Heatless Desiccant Operating Temper...

Страница 10: ...from compressed air 6 Capacity Control Valve Regulates System Pressure and prevents air from bleeding back through the Heatless Dryer 7 Humidity Sensor Measures the Humidity of the compressed air 8 A...

Страница 11: ...ecommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into contact with internal components as there is a potential for some...

Страница 12: ...tion location of the air dryer 6 2 3 1 Well ventilated and free from abrasive dust or chemicals 6 2 3 2 Ambient temperature is between 40 and 85 F 4 4 and 29 4 C optimal NOTE Higher temperatures will...

Страница 13: ...Dryer 1 Installation Guide not shown Package located inside the dryer 1 120 VAC Power Cord for BD1500W BD1500WLP models 1 220 VAC Power Cord for BD1502W BD1502WLP models 1 Precision Bleed Orifice Fit...

Страница 14: ...ping materials NOTE If ANY SHIPPING DAMAGE is detected file a claim with the shipping company prior to continuing the installation procedures 6 5 2 Open Front Panel locking latches and remove the Fron...

Страница 15: ...Guide Page 15 of 98 100518834 Rev B 6 5 4 Remove the ship loose contents package 6 5 5 Remove and discard the packing foam blocks from around the Compressor 6 5 6 Remove the Plug from the Outlet Port...

Страница 16: ...the dryer on a leveled surface For rack install use Universal Rack Mounting Kit P011674 section 11 6 For wall install use Wall Mounting Kit P011773 section 11 6 6 5 9 Verify that the dryer is powered...

Страница 17: ...running 6 5 13 1 Pull the Capacity Control Valve knob out 6 5 13 2 Turn the knob until the reading on the pressure gauge is 80 PSI 551 6 KPa for W WLP NOTE 90 PSI 620 5 KPa may be used on W WLP dryer...

Страница 18: ...tion of dryer make reasonable attempts to install the dryer while minimizing system depressurization Complete depressurization may result in ambient moisture being introduced into the system which may...

Страница 19: ...dryers with minimal FLOW Install the included Precision Bleed Orifice fitting to maintain a constant air flow 6 5 19 Power the dryer ON 6 5 20 Set the Static Pressure 6 5 20 1 Pull Static Pressure Re...

Страница 20: ...e retaining nut LP Models 6 5 22 Check for air leaks NOTE This is a general procedure that can be applied to any fitting or hose that has air pressure in it DO NOT SOAP TEST THE HUMIDITY SENSOR FITTIN...

Страница 21: ...ded to observe the air dryer for a minimum of 30 minutes 1 hour preferred and or through multiple run and dwell cycles to ensure there are no issues e g humidity flow compressor run time etc which may...

Страница 22: ...requirements o Well ventilated o Free from abrasive dust or chemicals o Ambient temperature is between 40 and 85 F 4 4 and 29 4 C optimal Shipping foam blocks removed from Compressor System Pressure...

Страница 23: ...ssary to activate the Limited Warranty on your product Once you register you are eligible to receive free technical support as well as updates concerning your RFS products Register Online at www Altec...

Страница 24: ...creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming into...

Страница 25: ...e current information screen on the display When pressed again it will allow the information screens to begin cycling again 8 2 4 Arrow Buttons Used to navigate screens and set values 8 2 5 Display Sc...

Страница 26: ...egulator Flow Air flow out of the system CABINET Temperature of the dryer cabinet compartment 8 2 6 System Status Screen SYS STATUS ONLINE if dryer working normally SHUTDOWN during temperature or humi...

Страница 27: ...ting information 8 3 3 High Flow Rate Alarm Occurs when the Flow Rate FLOW rises above the alarm set point for more than one 1 minute Default setting is 500 SCFD 14 2 SCMD 8 3 4 High Humidity Alarm Oc...

Страница 28: ...verheating Once the temperature lowers to 112 F 44 4 C the Compressor will re start See section 13 12 for troubleshooting information 8 3 6 High Compressor Last Run Time Alarm Occurs when the compress...

Страница 29: ...14 2 for Limits Defaults and Formats Press the Up Arrow Button to access the Set Point Adjust screens Press the Up Down Arrow Buttons to navigate through the available Set Point Adjust screens To cha...

Страница 30: ...8 4 2 1 Press the Right Arrow Button to access the Change Value Screen 8 4 2 2 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 4 2 3 Press the Up Down Arrow Bu...

Страница 31: ...access the Change Value Screen 8 4 3 2 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 4 3 3 Press the Up Down Arrow Buttons to change the value of the selected...

Страница 32: ...8 4 4 2 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 4 4 3 Press the Up Down Arrow Buttons to change the value of the selected digit 8 4 4 4 Press the Right...

Страница 33: ...alue Screen 8 4 5 2 Press the Right Left Arrow Buttons to move the underscore beneath the digit to change 8 4 5 3 Press the Up Down Arrow Buttons to change the value of the selected digit 8 4 5 4 Pres...

Страница 34: ...naling is it time for maintenance 8 4 6 1 Press the Right Arrow Button to access the Change Value Screen 8 4 6 2 Press the Right Left Arrow Buttons to move the underscore beneath the digits to change...

Страница 35: ...its while units that begin with W will display Imperial Units 8 4 7 4 Using the Right arrow select your model with your desired units To confirm your model selection press the Up Arrow 8 4 8 Reset to...

Страница 36: ...artup Delay Set Point default setting is 0 sec The Startup Delay keeps the Compressor from turning on immediately when the dryer is powered on for up to 10 seconds This allows multiple dryers to power...

Страница 37: ...eturning to the cycling information screens It also masks air dryer alarms while in use This screen can be used during air dryer troubleshooting In the Setup Menu 8 4 12 Press the and hold the Left Ar...

Страница 38: ...or No 8 4 13 6 Press the Up Arrow to confirm the selected choice This will lock in the new setting 8 4 14 Set Subnet Mask default is 255 255 255 000 8 4 14 1 Press the Right Arrow Button to access the...

Страница 39: ...w Button to access the edit screen 8 4 15 2 Press the Left Right Arrow Buttons to Select the digit to change 8 4 15 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 4 15 4...

Страница 40: ...he digit to change 8 4 16 3 Press the Up Down Arrow Buttons to Change the value of the selected digit 8 4 16 4 When desired value is displayed press the Right Arrow Button until the confirmation scree...

Страница 41: ...lve until all the air pressure is released 8 6 3 To prevent pressure from building back up power the dryer OFF 8 6 4 Close Front Panel 8 7 Connecting to Common Alarm Terminals 8 7 1 Locate the externa...

Страница 42: ...teway Address for the network An IP cable is connecting the Air Dryer to the network Use a computer that is on the same network as the air Dryer Use Internet Explorer 6 0 or newer or Mozilla Firefox W...

Страница 43: ...0W Series Air Dryer Provides remote ALARM RESET Setup Screen All configurations of Set Points Setups and Keyword can be made in this screen Event Alarm Screen Displays all events such as alarms change...

Страница 44: ...rms are displayed in RED next to the parameter in alarm Alarm Status will display Alarm if any alarms are present Keyword validation is required for ALARM RESET and RESET TOTAL RUN TIME 8 10 1 Resetti...

Страница 45: ...B 8 10 1 3 Click on SUBMIT Button when done 8 10 2 Resetting Compressor Total Run Time 8 10 2 1 Click on the RESET TOTAL RUN TIME Button to remotely reset Compressor Total Run Time displayed on Status...

Страница 46: ...Setups and Keyword can be made in this screen NOTE Reference Appendix section 14 2 for Limits Defaults and Formats Values in BLUE represent the current setting The Enter Key is used to change values...

Страница 47: ...4 Rev B 8 11 1 Changing a Set Point or Setup value 8 11 1 1 Click on the value to change 8 11 1 2 Type in the new value 8 11 1 3 Click the ACCEPT Button when done 8 11 1 4 Enter Keyword default is 123...

Страница 48: ...8834 Rev B 8 11 2 Changing the Keyword 8 11 2 1 Click on CHANGE KEYWORD Button to change the keyword 8 11 2 2 Type the Old Keyword 8 11 2 3 Type the New Keyword 8 11 2 4 Type the Confirm New Keyword 8...

Страница 49: ...ies Air Dryers User s Guide Page 49 of 98 100518834 Rev B 8 12 Using the Event Alarm Screen Displays all events such as alarms changes made and alarm resets registered by the BD1500W Series Air Dryers...

Страница 50: ...rsion and date of the BD1500W Series Air Dryers Current Version Displays the current firmware version of the BD1500W Air Dryer New Version File Displays the new location and new firmware version chose...

Страница 51: ...ing the Firmware 8 13 1 1 Click on BROWSE Button to locate the firmware file 8 13 1 2 Navigate and select the correct bin file Press the OK Button 8 13 1 3 Click the ACCEPT Button 8 13 1 4 Enter Keywo...

Страница 52: ...n your network This software requires a SNMP Definition Configuration File MIB file in order to properly communicate with the Air Dryer The files for the BD1500W Series Air Dryers can be downloaded fr...

Страница 53: ...creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing any procedures WARNING Internal surfaces may be hot Use care when coming int...

Страница 54: ...ng amps With the Compressor running the running amps should measure 6 3 amps or below for the BD1500W BD1500WLP models 3 2 or below for the BD1502W BD1502WLP models If the Compressor measures over run...

Страница 55: ...on Control Board over wire 6 9 3 6 Power the air dryer ON 9 3 7 Use a Voltmeter to measure the voltage 9 3 7 1 Place the probes over terminals for wire 5 and wire 6 The voltage should measure 110 125...

Страница 56: ...at they touch the metal contacts for BLACK BROWN wire and WHITE BLUE wire The voltage should measure 110 125 VAC for the BD1500W BD1500WLP models 208 230 VAC for the BD1502W BD1502WLP models If the in...

Страница 57: ...s at Solid State Relay 9 5 1 Open Front Panel section 8 5 9 5 2 Locate the Solid State Relay inside the dryer at the top of back wall With Compressor running 9 5 3 Use a Voltmeter to measure across th...

Страница 58: ...BD1502W BD1502WLP models 9 5 6 Use a Voltmeter to measure across the DC terminals Should measure 0 VDC 9 5 7 Close Front Panel If any of the AC voltage measurements are different than indicated above...

Страница 59: ...Panel section 8 5 9 6 2 Place a piece of insulating material over the Compressor for this test i e piece of cardboard 9 6 3 Locate the heatless dryer purge solenoids inside the air dryer WARNING Inte...

Страница 60: ...feel for purging air Air should Purge from Tower 1 side Purge from Tower 2 side 30 Seconds later Purge from Tower 1 side 30 Seconds later and so on 9 6 5 Remove insulating material from top of the Co...

Страница 61: ...he Unloader Valve 9 7 4 Place your hand under the Unloader Valve to verify for air flow The Unloader Valve should purge all the head pressure when the Compressor turns off and for approximately 2 seco...

Страница 62: ...ncoming power VALVE Right solenoid 9 8 3 Use a Voltmeter to measure the DC voltage across each set of VALVE terminals Continue to measure for up to 45 seconds if no voltage is initially measured The v...

Страница 63: ...the Wiring Diagram section 14 1 Replace defective fan see sections 11 1 for part detail and 11 7 for ordering information Replace defective Control Board if fan does not respond properly to temperatur...

Страница 64: ...ify the Compressor shuts down when the tank pressure TANK reaches 90 0 PSI 620 5 KPa If the tank pressure TANK fails to reach 90 PSI 620 5 KPa see section 13 15 for troubleshooting information With Co...

Страница 65: ...screens 9 12 1 Open Front Panel section 8 5 9 12 2 Start timing when the Compressor turns on 9 12 3 Pull the ring handle on the Safety Relief Valve when necessary to keep the Tank Pressure TANK from r...

Страница 66: ...of 98 100518834 Rev B 9 13 Testing Humidity Alarm and System Shutdown 9 13 1 Power the air dryer OFF 9 13 2 Open Front Panel section 8 5 9 13 3 Depressurize the air dryer 9 13 4 Unscrew and remove the...

Страница 67: ...three 3 minutes verify that a Humidity Alarm appears and the dryer goes into SHUTDOWN mode 9 13 7 Replace the Humidity Sensor into the Humidity Block 9 13 8 Press the RESET Button to clear the Humidi...

Страница 68: ...let Pressure Regulator knob out or loosen the retaining nut LP Models 9 14 4 Turn knob clockwise until Outlet Pressure OUTP reading climbs over 12 0 PSI 82 7 KPa for BD1500W BD1502W models 7 50 PSI 51...

Страница 69: ...for troubleshooting information 9 15 Testing Low Outlet Pressure Alarm 9 15 1 Make a note of the current Outlet Pressure OUTP reading 9 15 2 Open Front Panel section 8 5 9 15 3 Pull the Outlet Pressur...

Страница 70: ...ob clockwise until Outlet Pressure OUTP reading rises to the reading recorded in step 9 15 1 9 15 6 Push knob in to lock or tighten the retaining nut LP Models 9 15 7 Press the RESET Button 9 15 8 Clo...

Страница 71: ...E SENSOR MAY OCCUR With Compressor NOT running 9 16 1 Listen for any hissing sounds which may indicate a fitting or hose air leak With Compressor running 9 16 2 Use a 1 inch paint brush to dab soapy w...

Страница 72: ...eets and record all completed maintenance for historical tracking and reference purposes The log sheets include a Section reference column which indicates the User s Guide section containing the infor...

Страница 73: ...al surfaces may be hot Use care when coming into contact with internal components as there is a potential for some of these components to become hot when in operation or standby IMPORTANT Performing r...

Страница 74: ...ANT Performing procedures not described in this User s Guide or installing components not supplied by RFS is NOT RECOMMENDED AND MAY VOID THE WARRANTY IMPORTANT After performing any maintenance always...

Страница 75: ...8 230 VAC for BD1502W BD1502WLP models 9 4 Set System Pressure 80 PSI 551 6 KPa for BD1500W BD1500WLP BD1502W BD1502WLP models 6 5 13 Set Static Pressure 17 PSI 117 2 KPa for BD1500W BD1500WLP BD1502W...

Страница 76: ...000 Hour Maintenance Kit 11 6 Read Record Flow Rate FLOW 8 2 Measure Record Compressor Amp Draw 9 2 Set System Pressure 80 PSI 551 6 KPa for BD1500W BD1500WLP BD1502W BD1502WLP models 6 5 13 Set Stat...

Страница 77: ...t Number Quantity Recommend Spare Precision Bleed Orifice Fitting P013349 1 Power Switch M038428 1 Fan P40801 1 Static Pressure Regulator W WLP P010279 1 Air Tank 1 Solid State Relay P05992 1 1 Static...

Страница 78: ...0279 P012316 1 Flow Block 1 Unloader Valve BD1500W Series 110 VAC BD1502W Series 220 VAC P011022 P010453 1 Safety Relief Valve P011777 1 Control Board Section 11 3 W Type A WLP Type A All Models Type...

Страница 79: ...D1500W Series Air Dryers User s Guide Page 79 of 98 100518834 Rev B 11 3 Dryer Parts Cont Circuit Board Selection Circuit Board Comparison to determine correct Replacement Part 11 4 Dryer Parts Cont H...

Страница 80: ...mbly Parts Description Part Number Quantity Recommend Spare Heatless Dryer BD1500W Series 110 VAC BD1502W Series 220 VAC PHF2C106023 PHF2C20623 1 Desiccant Chamber P2004036 2 Cycle Timer BD1500W Serie...

Страница 81: ...or 23 racks P011674 Wall Mounting Kit Includes mounting brackets and hardware P011773 Cycle Kit Allows multiple dryers to be cycled P08033W Cycle Kit Interface Kit PVDW34 11 7 Ordering Parts from RFS...

Страница 82: ...build o Replace desiccant o rings check valves springs and complete solenoid assembly o Test proper component operation Desiccant Tower Repack o Clean out tower and replace desiccant filter and o ring...

Страница 83: ...Each section begins with the most likely cause s of the issue Otherwise they start from the simplest possibilities and progress to more complicated ones This troubleshooting guide is designed to be ea...

Страница 84: ...sting and maintenance of this air dryer require the equipment to be running creating a situation for potential electrical shock It is highly recommended that you remove all jewelry before performing a...

Страница 85: ...Pressure Alarm set point Raise High Outlet Pressure Alarm set point 13 6 Can t Create a High Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the O...

Страница 86: ...n 9 16 Tighten any loose connections as required 13 8 Can t Create a Low Pressure Alarm Possible Cause Check Corrective Action Defective Outlet Pressure Regulator Verify that the Outlet Pressure Regul...

Страница 87: ...r to run within acceptable levels Raise High Humidity Alarm set point Over 10 not recommended Defective Humidity Sensor Perform the Testing Humidity Alarm and System Shutdown test section 9 13 Trouble...

Страница 88: ...5 for more than 1 minute Replace Control Board if no alarm is created and system does not shut down section 11 2 13 11 High Flow Rate Alarm Possible Cause Check Corrective Action Air leak in downstrea...

Страница 89: ...state Press the RESET Button Defective Compressor Measure Compressor voltage section 9 3 If voltage is good replace Compressor section 11 2 or send it in for repair section 12 No power to Compressor...

Страница 90: ...oses from Compressor to Unloader Valve looking for restrictions or kinks Compressor failing Remove Discharge Hose from Compressor hose to the heatless dryer Re measure Compressor AMP Draw section 9 2...

Страница 91: ...arm Possible Cause Check Corrective Action High Compressor Last Run Time Alarm Set Point higher that the default of 3 00 minutes Verify High Compressor Last Run Time Alarm Set Point Allow the Compress...

Страница 92: ...you have exhausted all of the potential problems and solutions covered in the Troubleshooting Your Dryer section and you still require further assistance to correct a problem contact Altec AIR Techni...

Страница 93: ...Radio Frequency Systems BD1500W Series Air Dryers User s Guide Page 93 of 98 100518834 Rev B 14 Appendix 14 1 Wiring Diagram...

Страница 94: ...1 PSI KPa High Humidity Alarm 3 15 10 YES High Compressor Last Run Time Alarm 2 00 5 00 3 00 Minutes High Cabinet Temperature Alarm 120 48 9 Deg F Deg C YES Compressor Total Run Time Alarm 8000 Hours...

Страница 95: ...Total Run Time Reading Numeric Hours Compressor Last Run Time Reading Numeric Seconds System Status ON SHUTDOWN Compressor Status ON OFF Fan Status ON OFF Heater Status Outdoor Unit Only ON OFF Alarm...

Страница 96: ...it will be borne by the user and the user in turn should file any damage claim against the carrier All warranty items are F O B Broomfield Colorado Freight charges are the responsibility of the user T...

Страница 97: ...LC 226A Commerce Street Broomfield Colorado 80020 parts AltecAIR com 800 521 5351 Fax 303 657 2205 16 3 Technical Support Radio Frequency Systems ApplicationsEngineering rfsworld com 800 659 1880 Fax...

Страница 98: ..._________________________________________ ________________________________________________________________________ ________________________________________________________________________ ____________...

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