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1 About this documentation

1.1 About this documentation

Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target

groups refer to the present documentation.
Example: In the product phase "Mounting (assembly/installation)", the "mechan-

ic/electrician" can execute the activity "install" using this documentation.

Presales Aftersales

Selection

Mounting

(assembly/installation)

Engineering

Commissioning Operation

Decommissioning

Product

phases

Target

groups

Activities

Design engineer

Programmer
Technologist

Process

specialist

Select

Prepare

Design

Construct

Mechanic/

electrician

Unpack

Mount

Install

Programmer

Commissioning engineer

Parameterize

Program

Configure

Simulate

Technologist

Process specialist

Optimize

Test

Machine

operator

Maintenance

technician

Service

Operate

Maintain
Remove

faults

Create

the NC program

Mechanic/

electrician

Disposal company

Dismount

Dispose

Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac-

tivities of the target group

Purpose
This document instructs the technical staff of the machine manufacturer on how

to safely perform the mechanic and electric installation and on how to commis-

sion the machine control panels IndraControl VAM 15.1/VAM 21.1.
Required qualifications: Individual who is able to assess the tasks assigned and

to identify possible safety risks owing to qualification in the subject, knowledge

and experience. The individual should also be familiar with the standards and

regulations.
Scope
This operating instruction applies to all variants whose type code starts with

"VAM15.1...." or with "VAM21.1....". The type code specifications are located on

Machine Control Panels

Bosch Rexroth AG

About this documentation

DOK-SUPPL*-VAM*15*21*1-IT02-EN-P

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Содержание IndraControl VAM 15.1

Страница 1: ...IndraControl VAM 15 1 21 1 Machine Control Panels Operating Instructions R911346746 Edition 02...

Страница 2: ...f Bosch Rexroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be...

Страница 3: ...ended use 4 5 Spare parts accessories and wear parts 5 5 1 Connectors and ready made cables 5 6 Ambient conditions 6 7 Technical data 8 7 1 Basic device 8 7 2 E STOP button 9 7 3 Machine pushbuttons 1...

Страница 4: ...on 20 10 1 Mounting notes 20 10 2 Mounting 20 10 3 Mounting cut out 21 10 4 Housing dimensions of the IndraControl VAM 15 1 22 10 4 1 Front view 22 10 4 2 Side view 22 10 4 3 Top view 23 10 4 4 Rear v...

Страница 5: ...view of the machine control panel IndraControl VAM 21 1 34 12 3 Describing operating elements 34 12 3 1 General information 34 12 3 2 Labeling templates for slide in strips 35 12 3 3 E STOP button 35...

Страница 6: ...3 Cleaning notes 47 14 4 Regular maintenance tasks 47 15 Ordering information 47 15 1 Accessories and spare parts 47 15 2 Type code 48 16 Disposal 48 16 1 General information 48 16 2 Return 49 16 3 P...

Страница 7: ...Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target gro...

Страница 8: ...rols GmbH D 64711 Erbach Made in Germany BTV40 1AHB 256S P5C UN FW UN IN 3AC 230V 50760Hz IN OUT 10 7 5 5 5 1 5 1 5A max I C B T V SW Version V0 002 MNR 1070170021 101 03W19 7261 IND CONT EQ 17YB SN 1...

Страница 9: ...ignal words dan ger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word is used to draw attention to the safety instruction and also pro vides i...

Страница 10: ...This is an information Tips are represented as follows This is a tip 3 4 Signal graphic explanation on the device krax Prior to the installation and commissioning of the device refer to the device do...

Страница 11: ...AM 15 1 VAM 21 1 device types are available in different variants Areas of application of the machine control panels IndraControl VAM 15 1 VAM 21 1 Lathes Milling machines Machining centers The machin...

Страница 12: ...45 RJ45 plug RKB0044 xxx x Bus cable variable length RJ45 RJ45 plug Tab 5 1 Interface cables Sercos III Field assembly RJ45 plug Ordering code Part number Description RBS0016 R911315797 Field assembly...

Страница 13: ...n absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not allowed Corresponds to climatic class 1K2 acc to EN 60721 3 1 Air pressure acc to EN 61131 2 80 kPa to 106 kPa corre sponds to...

Страница 14: ...alues of the emitted interference of class A industrial environments but not of class B residential area and small enterprises When using the product in residential areas or small enterprises the oper...

Страница 15: ...part number R911171065 Current consumption from UM 3 5 A max Fuse for UL and UM SMD fuse 4 A Reverse voltage protection Integrated Tab 7 2 Basic device Electrical data D SUB socket 25 pin RJ45 sockets...

Страница 16: ...torques 0 8 Nm 1 2 Nm max Tab 7 4 E STOP button Technical data 7 3 Machine pushbuttons Only 24 V protective extra low voltage may be connected to the machine buttons Name Standard auxiliary switch N...

Страница 17: ...Operation EN 60721 3 2 Classification of ambient conditions Transport EN 60721 3 1 Classification of ambient conditions Storage DIN EN 61131 2 Programmable logic controllers Equipment and test require...

Страница 18: ...elivery After modifying the device verify CE conformity For the declaration of conformity go to your contact person 8 3 UL CSA certified The devices are certified acc to UL508 Industrial Control Equip...

Страница 19: ...H1 to H4 on page 39 Tab 9 1 Fuses und LEDs 9 2 X1S1 24 V DC voltage supplies 4 pin Weidm ller plug A 4 pin Weidm ller plug 3 5 pin spacing is provided with the following assign ment to connect the vol...

Страница 20: ...S2 9 4 X7E1 X7E2 Sercos III interfaces 9 4 1 General information The IndraControl VAM 15 1 VAM 21 1 devices are connected to the field bus via the X7E1 and X7E2 connectors Field bus interface RJ45 soc...

Страница 21: ...de fined by the master control via field bus The address allocation is described chapter Bit string for digital 24 V inputs and outputs on page 44 9 5 2 Pin assignment 4 8 pin Weidm ller plug 3 5 grid...

Страница 22: ...er load 9 5 3 Characteristics of the digital inputs Input types Type 1 acc to EN 61131 2 Number of inputs 16 Status display by LED Green Electrical isolation No Reverse voltage protected Yes Plug grid...

Страница 23: ...uts are not electrically isolated These inputs and out puts are used to evaluate switch states and to set indicator lights Do not con nect inductive or capacitive loads 9 6 X81 Connection for external...

Страница 24: ...h 8 n c Not assigned 9 n c Not assigned 10 GND 0 V handwheel supply 11 5 V 5 V DC 5 handwheel supply 12 B Handwheel channel B inverted 13 A Handwheel channel A inverted 14 24 V 24 V DC for switches of...

Страница 25: ...The counter value of the handwheel is transmitted to the master control via field bus The address allocation is described chapter Bit string for internal handwheel on page 45 9 7 2 Pin assignment 6 pi...

Страница 26: ...achine control panel ensure an easy access to the front panel top side Provide a sufficient minimum clearance of 50 mm for cooling and cable rout ing behind the device Lay all connecting cables in loo...

Страница 27: ...t dimension A B Fig 10 2 Dimensions of the mounting cut out Machine control panel Mounting cut out Dimension A Dimension B IndraControl VAM 15 1 152 1 0 403 1 0 IndraControl VAM 21 1 151 1 0 330 1 0 T...

Страница 28: ...1 10 4 1 Front view 422 169 Fig 10 3 IndraControl VAM 15 1 front view 10 4 2 Side view Fig 10 4 IndraControl VAM 15 1 side view Bosch Rexroth AG Mounting demounting and electric installation Machine C...

Страница 29: ...2 0 Fig 10 5 IndraControl VAM 15 1 top view 10 4 4 Rear view 149 400 Fig 10 6 IndraControl VAM 15 1 rear view Machine Control Panels Bosch Rexroth AG Mounting demounting and electric installation DOK...

Страница 30: ...1 10 5 1 Front view 169 350 Fig 10 7 IndraControl VAM 21 1 front view 10 5 2 Side view Fig 10 8 IndraControl VAM 21 1 side view Bosch Rexroth AG Mounting demounting and electric installation Machine C...

Страница 31: ...2 0 Fig 10 9 IndraControl VAM 21 1 top view 10 5 4 Rear view 149 328 Fig 10 10 IndraControl VAM 21 1 rear view Machine Control Panels Bosch Rexroth AG Mounting demounting and electric installation DOK...

Страница 32: ...supply UL 0 V logic supply UL Potential free industrial power supply unit acc to DIN EN 60742 classification VDE 0551 Potential free industrial power supply unit acc to DIN EN 60742 classification VD...

Страница 33: ...Cable length between 24 V power supply unit and VAM max 10 m at a minimum cross section of 1 5 mm An additional power supply unit is required if the length exceeds can destroy the device if there is...

Страница 34: ...X2O2 Hardware defect UL F2 Short circuit of the 24 V supply of the hand held terminal X81 plug pin 1 or pin 14 against 0 V Hardware defect Tab 10 2 Fuses The fuses are soldered on the board NOTICE SM...

Страница 35: ...re connected to the field bus via the X7E1 and X7E2 connectors The pin assignment of the RJ45 sockets is de scribed in chapter 9 4 X7E1 X7E2 Sercos III interfaces on page 14 10 6 9 Digital 24 V inputs...

Страница 36: ...terminal on page 17 10 6 11 Connection for internal handwheel General information Connection X82 for the internal handwheel is located on the logic circuit board The counter value of the handwheel is...

Страница 37: ...ced without using a configuration tool For details please refer to the documentation of the master 12 Device description 12 1 Brief description Machine control panels supplement operator and visualiza...

Страница 38: ...be labeled R911173752 VAM15 1 S3 NF NN TB TA VD NN IndraControl VAM 21 1 Sercos III 1 keypad with 15 keys E STOP button Two override rotary switches for feed and spindle Six 22 5 mm switching el ement...

Страница 39: ...el overview 1 2 3 4 5 E STOP button Keys with LED that can be labeled with slide in strips Override rotary switch for feed and spin dle Combined pre cut out 16 mm 22 5 mm Equipped 22 5 mm switching el...

Страница 40: ...21 1 Fig 12 3 Front view of the IndraControl VAM 21 1 12 3 Describing operating elements 12 3 1 General information As the IndraControl VAM 21 1 corresponds to the IndraControl VAM 15 1 except for the...

Страница 41: ...mplies with the requirements of the EN ISO 13850 It has to be designed as a STOP button of category 0 or 1 see EN 60204 1 chapter 9 2 5 4 2 based on the risk assessment for the machine The connection...

Страница 42: ...Keypad Fig 12 7 Keypad One keypad with 15 keys is available for the user The keys are short stroke keys that can be configured and labeled freely The keys are covered by a foil ar ranged in a matrix c...

Страница 43: ...is connected to the logic circuit board via the internal shift register bus The switch positions of both rotary switches are transmitted to the master control via the field bus The address allocation...

Страница 44: ...V LED Contact name X1 and X2 Pushbutton black 2 x N C contacts Contact name 1 and 2 No Tab 12 3 Contacts equipped with 22 5 mm switching elements Only 24 V protective extra low voltage may be connecte...

Страница 45: ...isplays of digital inputs and outputs 12 4 2 Status displays H1 to H4 H1 to H4 overview The following figure shows the general status displays H1 to H3 see also chap ter General status displays H1 to...

Страница 46: ...sch Rexroth Service H2 Flashes orange Check the switch position at the S1 and S2 DIP switches All switches have to be set to the open position H3 Duo LED Red Fatal internal error H3 Green Firmware of...

Страница 47: ...os communication Tab 12 5 Sercos III S3 H4 status displays 12 4 3 Status displays at X7E1 and X7E2 The communication states of the field buses are displayed via the integrated LEDs in the RJ45 sockets...

Страница 48: ...BYTE H1 8 H1 7 H1 6 H1 5 H1 4 H1 3 H1 2 H1 1 BYTE H1 15 H1 14 H1 13 H1 12 H1 11 H1 10 H1 9 Key inputs BYTE S1 8 S1 7 S1 6 S1 5 S1 4 S1 3 S1 2 S1 1 BYTE 0 S1 15 S1 14 S1 13 S1 12 S1 11 S1 10 S1 9 Tab...

Страница 49: ...0 0 8 0 1 1 0 0 9 0 1 1 0 1 10 0 1 1 1 1 11 0 1 1 1 0 12 0 1 0 1 0 13 0 1 0 1 1 14 0 1 0 0 1 15 0 1 0 0 0 16 1 1 0 0 0 17 1 1 0 0 1 18 1 1 0 1 1 19 1 1 0 1 0 20 1 1 1 1 0 21 1 1 1 1 1 22 1 1 1 0 1 23...

Страница 50: ...the module 16DI 16DO at the field bus Bit string for digital 24 V inputs and outputs 16DI 16DO Format MSB LSB Digital outputs 7 0 BYTE Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0 Digital outputs 15 8 BYTE Q15 Q14 Q13 Q1...

Страница 51: ...troubleshooting The error display on the board is described in chapter 12 4 Operating and error display on page 38 Errors Troubleshooting No Sercos communication Check cables at the Sercos connection...

Страница 52: ...ents Avoid electrostatic discharges Destruction of screw terminals insufficient con tact and loss of UL certification if no copper wire is used and or wrong tightening torque NOTICE Use only copper wi...

Страница 53: ...ponents for proper tight ness and possible damage at least once a year Check that no cables are broken or pinched Replace damaged parts immediately 15 Ordering information 15 1 Accessories and spare p...

Страница 54: ...N Note 1 1 21 21 V Configuration NF E STOP module NN Not equipped TA Keypad can be labeled by slide in strips TB Pushbuttons with slide in strips U1 USB port VD Feed override with 24 stages and spindl...

Страница 55: ...advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr Germany is responsible for all your service related queries...

Страница 56: ...e affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address Bosch Rexroth AG Service and support Machine Control Panels 50 53...

Страница 57: ...ion of conformity 11 Describing operating elements 34 Device description 31 Device exchange 31 Digital 24 V inputs and outputs 44 Digital inputs and outputs 15 29 Status displays 38 DIP switch setting...

Страница 58: ...rface 14 29 SercosbStatusDisplay H4 40 Service hotline 49 Service interface 20 Signal words 3 Slide in strips 35 Spare parts 5 Spindle override 37 Standard variants 32 Standards 11 Status displays H1...

Страница 59: ...Notes Machine Control Panels Bosch Rexroth AG...

Страница 60: ...ctric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911346746 R911346746 DOK SUPPL V...

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