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SERIES 8800 & 8900 FINNED COPPER 

GAS BOILERS (MODEL HB) & 

WATER HEATERS (MODEL HW)

INSTALLATION & OPERATION MANUAL

CIOM-8

82-0252

42-9134 R

260 North Elm Street 

 

 7555 

Tranmere 

Drive

Westfi eld, MA 01085 

 

 

Mississauga, Ontario L5S 1L4 Canada 

Phone: (413) 568-9571

 

 

Phone: (905) 670-5888

Fax: (413) 568-9613 

Fax: (905) 670-5782

INSTALLER, THESE INSTRUCTIONS TO BE AFFIXED ADJACENT TO THE HEATER.

CONSUMER, RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE PURPOSES.

WARNING: If the information in this manual is not followed exactly, a fire 
or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of 
this or any other appliance.

WHAT TO DO IF  YOU SMELL GAS:
•  Do not try to light any appliance.
•  Do not touch any electrical switch; do not use any phone in your building.
•  Immediately call your gas supplier from a neighbor’s phone. Follow the gas 

supplier’s instructions.

•  If you cannot  reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or 
the gas supplier.

DESIGNED AND TESTED ACCORDING TO A.S.M.E. BOILER AND PRESSURE VESSEL 
CODE, SECTION IV FOR A MAXIMUM ALLOWABLE WORKING PRESSURE OF 160 PSI, 

1103 kPa

 WATER.

WARNING: Failure to properly vent this unit can cause excessive amounts of carbon 
monoxide resulting in severe personal injury or death!

05/10

Содержание 8900 Series

Страница 1: ...or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch d...

Страница 2: ...8800 and 8900 finned copper heating boiler water heater pool heater To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instru...

Страница 3: ...mum site will be level central to the piping system close to a chimney and have adequate fresh air for combustion Ensure that the boiler water heater is level from front to back and from side to side...

Страница 4: ...a confined space minimum clearances listed in Table 1 or 1A must be maintained between the boiler water heater and any combustible construction When installed in a confined space Figures 1 2 3 4 and 5...

Страница 5: ...he free area necessary to meet the make up air requirements of the enclosure consideration must be given to the blockage effects of louvers grills and screens Screens must have a minimum mesh size of...

Страница 6: ...age 6 Figure 2 Vertical Venting Using A Masonary Chimney And Inside Air 8900 8800 Series Figure 3 Dual Flue Outlets And Inside Air 8900 8800 Series 10 FT 3 1 m 3 FT 1 m 5 FT 1 52 m 3 FT 1 m 10 FT 3 4...

Страница 7: ...0FT 3 1 m 3 FT 1 m 5 FT 1 52 m PITCH PIPE DOWN TOWARDS TERMINAL CAP 1 4 IN PER FOOT 20MM M OF RUN TO ALLOW FOR CONDENSATE DRAINAGE BUILDING OVERHANG 4 FT 1 2 M MAX 3 FT 9 m 1 5 FT 0 5m MINIMUM DISTANC...

Страница 8: ...large enough to safely vent the combined output of all the appliances WARNING If an appliance using any type of a mechanical draft system operating under positive pressure is connected to a chimney f...

Страница 9: ...ord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de cuisin re et les ventilateurs des salles de bain S assurer que ces ventilateurs fonctionnent la vitesse ma...

Страница 10: ...y piping adjacent to the boiler outlet connection CAUTION Failure to properly install the flow switch may result in damage to the boiler water heater heat exchanger voiding the warranty HEATING SYSTEM...

Страница 11: ...ow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop Flow Rate Press Drop GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa GPM Ft L s kPa 4 0 4 3 4 7 5 0...

Страница 12: ...ow Return Water Temperatures To prevent the problems associated with condensation of the products of combustion due to low return water temperatures a primary secondary piping system with a bypass and...

Страница 13: ...guration and valving Check with local codes and ordinances for specific requirements Adjustment Procedure To Maintain Inlet Temperature Above Dew Point T1 Temp Min 110 For Atmospheric T1 Temp Min 125...

Страница 14: ...s furnished with factory mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplied 5 Secondary loop pipe diameter must be sized large enough to handle maximum flow t...

Страница 15: ...tion of the pump size and temperature rise A cupro nickel heat exchanger may also be required The manufacturer should be consulted when these water conditions are encountered See Table 7A CAUTION The...

Страница 16: ...elow can be employed to prevent this condition from occurring A balancing valve should be installed on the outlet side of the water heater for purposes of adjusting the flow rate through the heat exch...

Страница 17: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 17 Table 7B 8900 Pumping Performance RequirementTable...

Страница 18: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 18 Table 7B 8800 Pumping Performance RequirementTable...

Страница 19: ...formance Table before making selection 6 Common piping must be sized for maximum combined heater flow 7 Hot water tanks should be equipped with a combination temperature pressure relief valve 8 MA Cod...

Страница 20: ...type of gas available at the installation site call the nearest RBI representative to resolve the problem NOTE A minimum gas supply presssure of 6 in 152 mm W C natural or 11 in 279 mm W C propane and...

Страница 21: ...diagram supplied with the boiler water heater for proper wiring connections GENERAL OPERATION WARNING Before proceeding read and fully understand the instructions contained in this manual Do not attem...

Страница 22: ...n interrupteur ne pas vous servir des t l phones se trouvant dans le b timent Appelez imm diatement votre fournisseur de gaz depuis un voisin Suives les instructions du fournisseur Si vous ne pouvez r...

Страница 23: ...reil ne se met pas en marche suivez les instructions intitul es Comment couper l admission de gaz de l appareil et appelez un technicien qualifi ou le fournisseur de gaz inches W C mm W C Natural 3 5...

Страница 24: ...anifold pressure tap plug CAUTION Never force the regulator adjustment screw beyond the stop limits or damage to the regulator will occur PROPANE GAS Optimum results are obtained when the boiler water...

Страница 25: ...water is 130 F 54 C The operating control should be set to the lowest setting that will satisfy the consumer s needs WARNING Setting the thermostat or operation control too high can result in scaldin...

Страница 26: ...osion or other deposits that would impair the boiler water heater s performance Refer to page 30 8900 or page 39 8800 for component identification Combustion Chamber Inspection 1 Remove the left or ri...

Страница 27: ...the GENERAL OPERATION and CHECKING AND ADJUSTMENTS sections of this manual for reference 1 Check the thermostat or operating controls for proper operation 2 A float type low water cutoff device must...

Страница 28: ...ose or broken wire between pilot valve and PV MV PV terminals 24V at pilot gas valve leads Replace module Adjust the pilot gas pressure using the pilot regulator Pilot ignition problems can be caused...

Страница 29: ...f valve is properly sized for the system never exceed 160 psi Expansion tank is waterlogged Ensure expansion tank is properly sized for the system Expansion tank is isolated Ensure valve between expan...

Страница 30: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 30 PARTS LIST MODELS 420 1900 36 33...

Страница 31: ...0113 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RH Lower Front Corner Post 03 0114 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 24 Jacket End Panels Upper Lower 72 0016 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Inlet Outlet Header Cast...

Страница 32: ...0 0277 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 Burner Tube w Bracket 70 0635 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Burner Spacers 03 0309 1 03 0310 1 03 0311 1 03 0312 1 03 0313 1 03 0314 1 03 0315 1 03...

Страница 33: ...1 NS Bracket Refractory Upper End 03 0306 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 NS Bracket Refractory Lower End 03 0307 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 18 End Refractory Panel Left Right 05 0001 2 2 2 2 2 2 2...

Страница 34: ...70 0189 1 70 0190 1 70 0191 1 NS Upper Rear Refractory Channel 70 0162 1 70 0163 1 70 0164 1 70 0165 1 70 0166 1 70 0167 1 70 0168 1 70 0169 1 70 0170 1 70 0171 1 70 0172 1 70 0173 1 70 0174 1 70 0175...

Страница 35: ...0057 1 27 Jacket Top Panel 03 0001 1 03 0002 1 03 0003 1 03 0004 1 03 0005 1 03 0006 1 03 0007 1 03 0008 1 03 0009 1 03 0010 1 03 0011 1 03 0012 1 03 0013 1 03 0014 1 03 0015 1 27a Jacket Top Panel Du...

Страница 36: ...Heat Exchanger Assembly Cupronickel 70 0087 1 Cast Iron Headers 70 0088 1 70 0089 1 70 0090 1 70 0091 1 70 0092 1 70 0093 1 70 0094 1 70 0095 1 70 0096 1 70 0097 1 70 0098 1 70 0099 1 70 0100 1 70 01...

Страница 37: ...or LP 24V 11 0375 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator NG 120V 11 0372 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solenoid Valve w Regulator LP 120V 11 0374 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 35 Man...

Страница 38: ...G 10 0019 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 47 LP 10 0009 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Orifice 49 2 000 3 999 LP 10 0010 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Or...

Страница 39: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 39 PARTS LIST MODELS 2000 4000 22 7 36 33 30 8 6 39 42 18 21 25 19 21a...

Страница 40: ...et Return Headers ASME 57 0492 24 24 24 24 24 24 NS Heat Exchanger V Baffle 03 1147 15 03 1148 30 03 1149 30 03 1150 30 03 1151 30 03 1152 30 12 Base Frame Assembly 70 1708 1 70 1709 1 70 1710 1 70 17...

Страница 41: ...Only 11 0455 1 1 18 End Refractory Panel Left Right 05 0050 2 2 2 2 2 2 19 Center Refractory Panel 853413 4 4 6 8 8 10 20 Corner Refractory Panel 05 0052 4 05 0053 4 05 0054 4 05 0055 4 05 0056 4 05 0...

Страница 42: ...4V 70 9013 1 1 1 1 1 1 Ignitor PSE NA185 NG 120V 70 9014 1 1 1 1 1 1 Ignitor PSE NA29 LP 24V 70 0631 1 1 1 1 1 1 Ignitor PSE NA185 LP 120V 70 0632 1 1 1 1 1 1 33 Solenoid Valve w Regulator NG 24V 11 0...

Страница 43: ...0007 20 24 28 32 36 40 Orifice 22 4 000 5 999 NG 10 0095 20 24 28 32 36 40 Orifice 25 6 000 7 999 NG 10 0097 20 24 28 32 36 40 Orifice 34 LP 10 0021 20 24 28 32 36 40 Orifice 37 2 000 3 999 LP 10 002...

Страница 44: ...the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next ad...

Страница 45: ...led instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREME...

Страница 46: ...nd erosion on the inside of the heat exchanger tubes caused by high water velocity through the tubes and is not covered by the manufacturer s warranty See Installation Instructions for proper pump per...

Страница 47: ...SERIES 8800 8900 INSTALLATION AND OPERATING INSTRUCTIONS Page 47...

Страница 48: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Canada Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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