manualshive.com logo in svg

Raypak TempTracker mod+, Инструкция по установке и эксплуатации, Страница: 26 / 32

Поделиться
Скачать
Raypak TempTracker mod+ Скачать руководство пользователя страница 26

26 

Raypak, Inc.

troublesHootInG

sensor Inputs

display shows sensor open or sHort

   When OPEN, Check the sensor is connected and the wires are continuous to the TempTracker 

mod+.  Finally follow the procedure for Incorrect Temperature or Pressure Display.  When 
SHORT Remove the wires from the sensor terminals.  The display should change to read OPEN.  
If it does not, the TempTracker mod+ may be damaged.

display shows an Incorrect temperature

   Remove the wires from the sensor terminals.  The display should change to read OPEN.  If it 

does not, the TempTracker mod+ may be damaged.  Take an ohm reading across the detached 
sensor wires.  The ohm reading should correspond to the Temperature sensor Table.  If it does 
not, the sensor may be damaged.

control operatIon

no Heat

•   Season 

- Make sure that the Season is set to Winter.  Check Message Display Line on page 24.

•   Prove 

- Even though, the system relay may be energized, the TempTracker mod+ will not 

energize and stage relays unless the Prove is shorted.  Check Message Display Line on page 24.

•   Shutdown 

- The TempTracker mod+ will activate stage outputs when the Shutdown terminals are 

short.  Check Message Display Line on page 24.

•   Tstat 

- The TempTracker mod+ will activate stage outputs when the Tstat terminals are open.  

Check Message Display Line on page 24.

•   Sensor Fault 

- When the Sensor Fault is set to All Off in the startup menu (see page 16), the 

System sensor fault (in all Sensor Type modes) or the Outdoor sensor fault (in Reset mode) will 
de-energize all stage relays.  Check the display for sensor values.

•   System or Outdoor Sensor 

- If the System or Outdoor sensor reading was higher that the actual 

temperature, the TempTracker mod+ might not bring any stage on.  Check "Display shows an 

Incorrect Temperature" section. 

too Much Heat

Check if the control has any of the following:

•   Domestic Hot Water call 

- The TempTracker mod+ will raise the temperature of the system to 

the DHW Set Point on a DHW call, connected to terminals 29 and 30.  Check to see if there is a 
call for DHW and the length of time it lasts.

•   Reset Ratio and Offset 

- If excessive heat occurs only in certain weather conditions, adjust the 

Reset Ratio and Offset (See Understanding Operating Concept on page 5).  If excessive heat 
occurs year round, reduce the Offset.

•   Boiler Mode Settings 

- The TempTracker mod+ will only modulate boilers their mode is set to 

Auto or Standby.  Check to if any boiler stage is set to Manual or On.  See Mode on page 25.

•   Control Settings 

- The Last Stage Hold will allow only the Lead boiler to stay on for an 

additional number of degrees.  If the setting is too high, and only the Lead boiler is on, the system 
can over heat.  Reduce the Last Stage Hold setting.  See page 21.

too little Heat

Check if the control has any of the following:

•   Reset Ratio and Offset 

- If reduced heat occurs only in certain weather conditions, adjust the Reset Ratio and Offset (See 

Understanding Operating Concept on page 5).  If reduced heat occurs year round, increase the Offset.

•   Setback and Day/Night Schedule 

- If reduced heat occurs only during specific hours, check the Day/Night Schedule and the 

Setback values.  Either reduce the Setback setting (See page 20).

•   Boiler Mode Settings 

- The TempTracker mod+ will only modulate boilers their mode is set to Auto or Standby.  Check if any 

boiler stage is set to Manual, Off, or Standby.  See Mode on page 25.

temperature sensor chart 

teMperature

value

(in ohms)

°

f

°

c

-30

-34

117720

-20

-29

82823

-10

-23

59076

0

-18

42683

10

-12

31215

20

-7

23089

25

-4

19939

30

-1

17264

35

2

14985

40

4

13040

45

7

11374

50

10

9944

55

13

8714

60

16

7653

70

21

5941

80

27

4649

90

32

3667

100

38

2914

110

43

2332

120

49

1879

130

54

1524

140

60

1243

150

66

1021

160

71

842

170

77

699

180

82

583

190

88

489

200

93

412

210

99

349

220

104

297

230

110

253

240

116

217

250

121

187

Содержание TempTracker mod+

Страница 1: ...y before the TempTracker mod is installed This control must be installed by a licensed electrician P N 241297 REV 2 Cat 5000 67 08 31 09 SYSTEM A B C D 1 2 RUN PROGRAM DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS 3 4 5 6 7 8 9 10 11 12 13 15 14 17 16 18 20 19 21 24 23 29 25 27 26 28 32 30 31 L N T T O O RS 485 mA GND VLT SYS A B C D PWR CUR VLT A mA GND VLT mA GND VLT mA 22 GND VLT mA TEMP OUTDOOR ...

Страница 2: ...nge Settings 14 Startup Sequence 14 Sensor Type 14 EMS Input Mode 14 Available In Set point Only 14 Selecting the Output Type 14 Modulating Mode 14 Prove Domestic Hot Water DHW 15 Domestic Hot Water Set Point 15 Shutdown Tstat Setback Mode 15 Boost Mode 15 Not Available with Setback 15 Sensor Fault 16 Setting the Control to Factory Defaults 16 Program Change Settings 17 Season 17 Set Point 17 Rese...

Страница 3: ...digital display shows the system status set point lead stage in brackets and status of each stage To view and adjust settings press the appropriate buttons LED indicates the associated relay status Buttons function is presented on Bottom Row of display Program Switch to restrict access to function changes This switch is covered with Wiring Enclosure 120VAC Power Four N O Boiler startup relay outpu...

Страница 4: ...ows users to quickly make changes to any system setting without having to learn any specialized codes or keyboard commands Automatic Rotation among Stages Rotating the first stage to be activated on a call for output promotes even wear on each stage The TempTracker mod has three modes of rotation Manual Last On or Time The Time rotates the lead stage every selected time period from every hour to e...

Страница 5: ...perature will increase 30 to 130 F Each building has different heat loss characteristics A very well insulated building will not lose much heat to the outside air and may need a Reset Ratio of 2 00 OD 1 00 SYS Outdoor Water This means the outdoor temperature would have to drop 2 degrees to increase the water temperature 1 degree On the other hand a poorly insulated building with insufficient radia...

Страница 6: ...ter comfort Number of Stages The TempTracker mod can be configured to control up to 4 modulating boilers It can control up to 16 boiler stages using a maximum of two TempTracker mod Extension Panels Modulation Mode The TempTracker mod stages boilers using parallel modulation Parallel modulation can modulate several boilers together as a one large boiler This is useful for boilers which are more ef...

Страница 7: ...wiring chamber with knockouts on the bottom to easy installation The Enclosure Wiring Cover seals the wires from the external environment It has two screws to hold it the base and a hole to secure a lock on the wiring enclosure A plastic web that separates the wiring chamber into high and low volt sections has been provided Mounting the Enclosure Select a location near the equipment to be controll...

Страница 8: ...ade on the north side of the building The sensor should never be in direct sunlight Be sure the location is away from doors windows exhaust fans vents or other possible heat sources The sensor should be mounted approximately 10 feet above ground level Adhere the Outdoor Label provided to the back of the sensor base Use the Enclosure Base bottom knockout for the conduit Use the locknut to hold the ...

Страница 9: ... O O mA GND VLT SYS A B C D PWR CUR VLT A mA GND VLT mA GND VLT mA GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM CUR VLT B CUR VLT C CUR VLT D Line Neutral 120VAC Power Source Outdoor Sensor Sensor Shiled 29 25 27 26 28 3 30 31 T T O O TEMP OUTDOOR O O TEMP SYSTEM System Sensor Sensor Shiled Shutd T St Setbac 3 4 5 6 7 8 9 10 11 12 SYS A B C D System Pump or Pump Starter Boiler Enable Output Boiler Boil...

Страница 10: ...0 DHW can be used to raise system Set Point to the DHW Set Point Any of the DHW Priority options must be selected from the Startup menu See page 15 DHW Call terminals are dry contact N O terminals Wire an aquastat or other controls to provide closure on the DHW Call terminals Remove the jumper on the DHW terminals for proper operation Wiring the System Output Terminals 3 4 The SYS output relay wil...

Страница 11: ...D ENERGY MANAGEMENT EQUIPMENT LISTED 99RA CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing L N SHUTDOWN SETBACK TSTAT Connecting to the TempTracker mod Extension Panels The TempTracker mod is equipped with a 6 pin phone socket to connect to extension panels The TempTracker mod Extension is equipped with two 6 pin phone soc...

Страница 12: ... Enable Setback STARTUP Reset Ratio Set Point BACK SAVE OUTDOOR CUTOFF 65 F OFFSET 0 F BACK SAVE MINIMUM WATER TEMP 140 F BACK SAVE MAXIMUM WATER TEMP 220 F Reset Ratio BACK SAVE Shutdown or TStat Input Setback Input HISTORIES SYS 91 F 10 57Am OD 54 F 11 36Am EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes Disabled BACK SAV...

Страница 13: ...7min BACK SAVE SYSTEM RUN ON 10min BACK SAVE SETBACK 10 F BACK SAVE LAST STAGE HOLD 5 F BACK SAVE SET PRESENT TIME 11 Pm SETBACK INPUT Shutdown TStat BACK SELECT MAINTENANCE System Trim 0 F Outdoor Trim 0 F Soft Off Delay 10sec Output Trim Configuration MAINTENANCE BACK SAVE SYSTEM SENSOR TRIM 0 F BACK SAVE OUTDOOR SENSOR TRIM 0 F BACK SAVE SOFT OFF DELAY 10sec BACK SELECT STAGE A TRIM Output Trim...

Страница 14: ...nal set point from an BMS system You must select the 4mA min and 20 mA max Set Points in the following screen The 4mA can be set to any temperature between 70ºF to 200ºF The 20mA can be set to any temperature between 90ºF to 240ºF However the 20mA minimum setting must be 20ºF higher than the 4mA setting Connect the 4 20mA EMS Control Interface to the TempTracker mod RS485 connection Selecting the ...

Страница 15: ...isable Tstat Enable Setback BACK SAVE EMS INPUT MODE Disable Enable Set Point BACK SAVE BACK SAVE BACK SAVE BACK SAVE DHW SETPOINT 180 F Shutdown Tstat Setback Mode Shutdown Input TStat Input Setback Input Default Shutdown Input Button MENU System Startup Setback Shutdown The TempTracker mod has two levels of heat a Normal Day and a Setback Night The Normal is good for when buildings are occupied ...

Страница 16: ...lected the TempTracker mod will turn all boilers On to a 100 when the System sensor reads Short or Open When All Off is selected the TempTracker mod will turn all boilers Off when the System sensor reads Short or Open The Outdoor Sensor Short or Open status will not affect the control operation in Set Point mode Setting the Control to Factory Defaults To Reset the TempTracker mod control to its or...

Страница 17: ...l be available to be read but not changed on the display SETTINGS Season Winter Set Point 140 F System Settings Maintenance Histories System Startup BACK SELECT BACK SAVE SEASON Winter Summer BACK SAVE SET POINT 140 F RESET RATIO 1 00 OD 4 00 Sys 1 00 OD 3 00 Sys 1 00 OD 2 00 Sys 1 00 OD 1 50 Sys 1 00 OD 1 25 Sys 1 00 OD 1 00 Sys 1 25 OD 1 00 Sys 1 50 OD 1 00 Sys 2 00 OD 1 00 Sys 3 00 OD 1 00 Sys ...

Страница 18: ...stat Enable Setback STARTUP Reset Ratio Set Point OFFSET 0 F BACK SAVE Shutdown or TStat Input Setback Input HISTORIES EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes Disabled BACK SAVE 4 0 0 2 1 PROVE DHW SHARING Prove DHW Priority DHW No Priority No Priority Summer BACK SAVE N P BACK SAVE BACK SAVE 4 0 0 2 1 BACK SAVE BAC...

Страница 19: ... Histories System Startup BACK SELECT BACK SAVE GAIN 0 F BACK SELECT SETTINGS 1 Gain 0 Lead Rotation Last On Purge Delay 1 0min Lag Delay 0min More Settings BACK SELECT SETTINGS 2 Standby Time 7min System Run On 10min Setback 10 F Last Stage Hold 5 F Set Time 12 05Pm Day Night Schedules BACK SELECT DAY NIGHT SCHEDULES Set Time Day Schedule Night Schedule BACK SAVE MANUAL LEAD STAGE A B C D E BACK ...

Страница 20: ... Settings System run On The SYS relay will energize whenever the Outdoor temperature OD is below the Outdoor Cutoff and the Shutdown is Open or the TStat is closed When the Outdoor temperature increases 2 F above the Outdoor Cutoff after the last burner relay has de energized the SYS relay will stay on for a period set by the System Run On System Settings Maintenance Histories System Startup BACK ...

Страница 21: ...n the TempTracker mod s Set Point for the reasons detailed below The TempTracker mod sensor is located in a common header some distance from the boilers As the temperature rises in the header and before reaching the sensor location energy is dissipated Therefore the temperature in the header could be lower than that registered by boiler sensors In addition to the normal drop experienced between th...

Страница 22: ...BACK SHUTDOWN Shutdown Disable Tstat Enable Setback STARTUP Reset Ratio Set Point BACK SAVE OFFSET 0 F BACK SAVE MINIMUM WATER TEMP 140 F BACK SAVE MAXIMUM WATER TEMP 220 F Reset Ratio BACK SAVE Shutdown or TStat Input Setback Input HISTORIES SYS 91 F 10 57Am OD 54 F 11 36Am EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes D...

Страница 23: ...artup BACK SELECT BACK SELECT MAINTENANCE System Trim 0 F Outdoor Trim 0 F Soft Off Delay 10sec Output Trim Configuration MAINTENANCE BACK SAVE SYSTEM SENSOR TRIM 0 F BACK SAVE OUTDOOR SENSOR TRIM 0 F BACK SAVE SOFT OFF DELAY 10sec BACK SELECT STAGE A TRIM Output Trim 0 0 Prev Stage Next Stage BACK SAVE STAGE A OUTPUT TRIM 0 0 BACK EXIT CONFIGURATION 2 A 4 20ma B 0 10v C 0 5v D 2 10v BACK NEXT CON...

Страница 24: ...iate access to each boiler status The following list show all possible boiler status Boiler is off due to no call for heat 97 Boiler is modulating at the indicated percentage ON Boiler Stage Mode is set to ON and boiler is firing at 100 boiler is in bypass OFF Boiler Stage Mode is set to OFF and boiler stage is unavailable or boiler does not exist m95 Boiler Stage Mode is set to Manual and set to ...

Страница 25: ...C D PWR CUR VLT A mA GND VLT mA GND VLT mA 22 GND mA CUR VLT B CUR VLT C CUR D FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY ENCLOSED ENERGY MANAGEMENT EQUIPMENT LISTED 99RA CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Mo...

Страница 26: ... any of the following Domestic Hot Water call The TempTracker mod will raise the temperature of the system to the DHW Set Point on a DHW call connected to terminals 29 and 30 Check to see if there is a call for DHW and the length of time it lasts Reset Ratio and Offset If excessive heat occurs only in certain weather conditions adjust the Reset Ratio and Offset See Understanding Operating Concept ...

Страница 27: ...ay Increase the Lag Delay only if all boilers tend to short cycle Last Stage Hold Increase the Last Stage Hold only if the lead boiler tends to short cycle System is Overshooting or Undershooting Gain If the system is overshooting reduce the Gain Gain If the system is undershooting increase the Gain ...

Страница 28: ... INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Outdoor Sensor System Sensor 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 Building Heating Loop System The TempTracker provides 4 Raypak modulating boilers using a 4 20mA modulating signal The boilers are piped in Reverse Return...

Страница 29: ...2 GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM EXTENSION MODULE CUR VLT B CUR VLT C CUR VLT D PROVE DHW FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing L N Boiler 1 Boiler 2 Boiler 3 ...

Страница 30: ... 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Outdoor Sensor System Sensor 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 Building Heating Loop Buffer Tank System The TempTracker provides 4 Raypak modulating boilers using a 4 20mA modulating signal The Sy...

Страница 31: ...LT mA GND VLT mA 22 GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM EXTENSION MODULE CUR VLT B CUR VLT C CUR VLT D PROVE DHW FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Boiler 1 Boil...

Страница 32: ... 40 F to plus 40 F Minimum Water Temperature 70 F to 170 F Maximum Water Temperature 90 F to 240 F Set Point Temperature Range 70 F to 250 F EMS Temperature Range 70 F to 240 F Domestic Hot Water with Priority or without Priority Pump Run On 10 to 360 minutes Purge Delay 1 0 to 10 0 minutes Lag Delay 0 to 60 minutes Last Stage Hold 0 to 30 F Schedules 1 Day and 1 Night Setback settings per day Nig...

Отзывы:

Нет отзывов